Downpipe roll forming machine UK

A Downpipe Roll Forming Machine is specialized equipment used to manufacture downpipes or rainwater pipes that direct water from gutters to drainage systems. These machines are widely used in the construction and roofing industries to produce precise and durable downpipes with minimal manual labor.

The machine processes metal coils, shaping them into downpipes through a series of rollers and forming stations. It offers high-speed production, excellent accuracy, and consistent quality, making it an essential tool for manufacturers in the roofing and construction sectors.

Applications

• Residential, commercial, and industrial construction projects
• Rainwater management systems
• Customizable shapes for architectural designs
• Production of circular, rectangular, or square downpipes

Machine Specifications

Below are typical specifications for a standard Downpipe Roll Forming Machine:

1. Material Capability:
   • Material Types: Galvanized steel, stainless steel, aluminum, or copper
   • Thickness Range: 0.4mm to 1.2mm
   • Width of Material: 100mm to 300mm
2. Machine Structure:
   • Frame: Heavy-duty steel frame
   • Roller Material: High-grade steel with chrome plating
   • Roller Stations: 16-24 stations (varies based on profile)
3. Forming Speed:
   • Up to 15-25 meters per minute
4. Power Requirements:
   • Main Motor: 5.5kW to 11kW
   • Hydraulic Cutting System: 3.7kW
   • Voltage: 380V/50Hz/3Phase (customizable for the UK)
5. Control System:
   • PLC Control: User-friendly interface for programming and monitoring
   • Operation Mode: Automatic and manual
6. Cutting System:
   • Type: Hydraulic cutting for precision
   • Blade Material: Cr12 mold steel with heat treatment for durability
7. Output Dimensions:
   • Adjustable sizes for round, rectangular, and square downpipes
8. Optional Accessories:
   • Automatic stackers
   • Decoilers and recoilers
   • Embossing system for custom designs
   • Elbow-making attachment
9. Safety Features:
   • Emergency stop button
   • Protective guards and enclosures

Setup and Installation

The Downpipe Roll Forming Machine is delivered in a semi-assembled state. Setup involves:

1. Positioning and leveling the machine.
2. Connecting the power supply.
3. Feeding the metal coil into the decoiler.
4. Running test operations to ensure accuracy.

Maintenance Requirements

• Regular lubrication of moving parts.
• Cleaning rollers to prevent buildup.
• Checking and replacing hydraulic oil periodically.
• Tightening screws and bolts as needed.
• Inspecting the cutting blades for wear and tear.

FAQs: Downpipe Roll Forming Machine in the UK

1. What profiles can the machine produce?
The machine can manufacture round, rectangular, or square downpipes depending on the roller design.

2. Can the machine handle UK-specific power requirements?
Yes, the machine can be customized to operate on the UK's 380V/50Hz/3Phase power supply.

3. What materials are commonly used in the UK for downpipes?
Galvanized steel and aluminum are popular choices due to their corrosion resistance and durability.

4. Is the machine suitable for high-volume production?
Yes, with a forming speed of up to 25 meters per minute, it is ideal for mass production.

5. Are there optional features for customization?
Yes, options include automatic stackers, embossing systems, and elbow-making attachments.

6. How is shipping to the UK handled?
The machine is securely packed and shipped by sea or air freight. UK import duties and VAT are applicable.

7. What is the average lead time for delivery in the UK?
Delivery typically takes 4-6 weeks, including production and shipping.

8. What should I look for in a good Downpipe Roll Forming Machine?
Focus on material compatibility, forming speed, durability of rollers and cutting blades, ease of operation, and after-sales support.