Drip edge gutter apron roll forming machine USA

The Drip Edge Gutter Apron Roll Forming Machine is designed to manufacture precision gutter apron profiles and drip edge trims used in roofing and water management systems. These profiles play a crucial role in directing water away from roofs and into gutters, preventing water damage to the building structure. This machine is engineered for high-speed production, reliability, and versatility to meet the requirements of the construction and roofing industries in the USA.

Key Features:

• High-speed, continuous production to ensure efficiency.
• Customizable designs for drip edge and gutter apron profiles.
• Advanced automation with a PLC system for precise control.
• Durability with high-quality rollers and frame materials.
• User-friendly interface for operation and maintenance.

The machine is particularly suited for manufacturers in the USA, as it complies with American safety standards and power supply requirements (e.g., 220V/380V, 60Hz). It can accommodate a wide range of material types, including galvanized steel, aluminum, and coated steel, commonly used in American construction.

Specifications

1. Roller Materials:
   • High-grade steel with hard chrome plating for durability and corrosion resistance.
   • Number of rollers: 12–18 stations (customizable depending on profile complexity).
2. Profile Dimensions:
   • Width: Adjustable to accommodate various drip edge and gutter apron designs.
   • Material thickness: 0.3 mm to 1.2 mm.
   • Profile length: Adjustable, with automatic cutting to length.
3. Machine Frame:
   • Heavy-duty steel frame for stability and longevity.
   • Welded construction for maximum rigidity.
4. Motors and Drive:
   • Main motor power: 5–10 HP (customizable).
   • Servo motor for precision feeding and cutting.
5. Hydraulic Cutting System:
   • Hydraulic power: 3–5 HP.
   • Material: High-quality steel blades for clean, burr-free cuts.
6. PLC Control System:
   • Brand options: Siemens, Mitsubishi, or Delta.
   • Touchscreen interface for easy programming and operation.
   • Memory storage for multiple profile designs.
7. Speed:
   • Production speed: 15–30 m/min (adjustable).
8. Safety Features:
   • Emergency stop buttons.
   • Safety guards around moving parts.
9. Power Supply:
   • 220V/380V, 3-phase, 60Hz (standard for USA).
10. Optional Add-ons:
    • Decoiler: Manual or hydraulic options available.
    • Automatic stacker for finished profiles.
    • Remote PLC control for easy monitoring and troubleshooting.

Question and Answer

Q1: What materials can this machine process?
The Drip Edge Gutter Apron Roll Forming Machine can process galvanized steel, aluminum, coated steel, and other roofing-grade metals with thicknesses ranging from 0.3 mm to 1.2 mm.

Q2: Can the machine produce multiple profile designs?
Yes, the machine is equipped with a PLC control system that allows storage and quick setup for various drip edge and gutter apron profile designs.

Q3: Is this machine suitable for high-volume production?
Absolutely. With a production speed of up to 30 m/min, this machine is ideal for manufacturers needing to produce high volumes efficiently.

Q4: What is the maintenance requirement?
Regular lubrication of moving parts, periodic inspection of rollers and cutting blades, and ensuring the PLC system is updated are key maintenance practices. Detailed maintenance instructions are provided with the machine.

Q5: Does the machine meet USA safety standards?
Yes, the machine is designed to comply with OSHA safety standards and includes essential features like safety guards and emergency stop buttons.

Q6: How can I customize the machine for my specific needs?
Customization options include profile dimensions, material type compatibility, speed, and additional features like stackers and remote control systems.

Q7: What is the warranty period?
The machine comes with a standard 1-year warranty covering manufacturing defects, with options to extend based on service agreements.

Q8: How is the machine shipped and installed in the USA?
The machine is shipped in secure packaging to prevent damage during transit. Installation and training services are available upon request, ensuring seamless setup and operation.

Q9: What is the price range for this machine?
The price depends on customization and optional add-ons but generally ranges from $20,000 to $50,000.

Q10: Can this machine integrate with other systems?
Yes, it can integrate with coil handling systems, leveling systems, and stacking equipment for a complete production line.

This Drip Edge Gutter Apron Roll Forming Machine is a game-changer for manufacturers in the USA, offering reliability, efficiency, and versatility tailored to the roofing and construction industry.