The Drywall Hat Channel Roll Forming Machine is an advanced piece of machinery designed to produce drywall hat channels commonly used in lightweight structural frameworks in the USA. These hat channels are essential in concealed grid gypsum ceilings, ensuring structural integrity, soundproofing, and aesthetic appeal. This machine provides high precision, durability, and efficiency tailored to meet the demands of the construction and interior design industries in the USA.
Machine Specifications
Parameter
Details
Total Power
18 kW
Production Speed
16–18 meters per minute
Dimensions (L×W×H)
(8–17) × (1.2–1.6) × 1.6 meters
Roller Stations
14–20
Material Thickness
1.0–3.0 mm (G300–G550 galvanized steel)
Control Panel
Programmable for automatic/manual modes
Drive System
Sprocket chain gear drive
Roller Material
High-grade No. 45 forged steel
Profile and Applications
The profiles manufactured by this machine include:
Furring Channel
Used in concealed grid systems for gypsum ceilings.
Carrying Channel
Provides additional support for furring channels.
Studs and Tracks
Core components in lightweight metal framing systems for walls.
Wall Angle
Essential for corner reinforcement and structural stability.
Main Frame Channel
Provides structural support for ceiling systems.
Profile Specifications
Material Thickness: 0.3–0.8 mm
Material Grade: G300–G550 galvanized steel
Industry Applications: Ceiling grids, wall framing, and lightweight structures.
Machine Features
1. Control Panel
Programmable for precise length and quantity control.
Operates in automatic and manual modes, catering to different production needs.
2. Forming System
Roller Stations: 12–14 rows ensure smooth forming with consistent quality.
Material of Rollers: High-grade No. 45 forged steel, ensuring durability and corrosion resistance.
Chain Drive System: Provides stability during high-speed production.
3. Build and Durability
The machine's robust design supports long-term use in industrial environments.
Compact dimensions make it adaptable to various production floor sizes.
Setup and Installation
The installation process includes:
Site Preparation: Ensure a flat and stable surface with access to required power supplies.
Machine Assembly: Follow manufacturer guidelines to assemble the machine components.
Calibration: Configure roller stations and control panel settings for the desired profile.
Trial Runs: Perform test runs to fine-tune production settings.
Training: Operators are trained to manage both automatic and manual modes.
Maintenance Guidelines
Regularly lubricate the sprocket chain drive.
Inspect rollers for wear and replace as necessary.
Clean the control panel and ensure electrical connections are secure.
Check the alignment of rollers and feeding material guides.
Frequently Asked Questions
Q1: What materials can the machine process? A: The machine is designed to process G300–G550 galvanized steel with a thickness range of 0.3–3.0 mm.
Q2: Can the machine produce multiple profiles? A: Yes, the machine can produce various profiles, including furring channels, carrying channels, and wall angles, with quick adjustments.
Q3: What is the average production speed? A: The machine operates at a speed of 16–18 meters per minute.
Q4: Is the machine compatible with US power systems? A: Yes, the machine can be customized to meet the US power supply requirements.
Q5: How user-friendly is the control panel? A: The control panel is intuitive, featuring programmable settings for both manual and automatic modes.
Why Choose This Machine for the USA Market?
Compliance with Local Standards: Designed to meet the specific needs of US construction standards.
Efficiency and Productivity: High-speed production ensures cost-effective manufacturing.
Versatility: Supports the production of multiple profiles essential in the US construction market.
This machine is an ideal solution for drywall contractors, ceiling manufacturers, and construction firms looking to enhance their production capabilities in the USA.
