F4 drip edge cold roll forming machine Florida

The F4 Drip Edge Cold Roll Forming Machine is a high-precision, automated system designed to produce drip edge profiles for roofing and siding applications. These profiles are widely used to protect building exteriors by directing water away from roofs and walls, enhancing durability and appearance. This machine is ideal for manufacturers looking to produce consistent, high-quality drip edge profiles with efficiency and reliability.

The F4 model offers advanced technology, including a computerized PLC system for accurate control, a durable frame for stability, and precision rollers crafted from high-grade materials to ensure consistent shaping and long-term use. The machine is equipped with an efficient hydraulic cutting system for clean and precise cuts, even on thicker gauges.

Specifications

1. Roller Materials
   • High-quality GCr15 steel with hard chrome plating for corrosion resistance and durability.
2. Frame Size
   • Heavy-duty welded steel frame to minimize vibrations and ensure consistent operation.
3. Forming Stations
   • 12–16 stations depending on profile complexity.
4. Profile Width
   • Adjustable for widths ranging from 100 mm to 300 mm.
5. Material Thickness (Gauge)
   • 0.3 mm to 0.8 mm (customizable upon request).
6. Material Types
   • Galvanized steel, aluminum, and pre-painted steel.
7. Cutting System
   • Hydraulic cutting with hardened steel blades for precise, burr-free cuts.
   • Cutting accuracy: ±1.0 mm.
8. Drive System
   • Chain drive or gear drive with a 5.5–7.5 kW motor (customizable).
9. Speed
   • 15–30 meters per minute (adjustable based on profile complexity).
10. Control System
    • PLC control with touch screen interface.
    • Supported languages: English, Spanish, French (customizable).
11. Power Supply
    • Standard: 380V/50Hz/3-phase (customizable for other standards).
12. Extras
    • Remote PLC system for monitoring and diagnostics.
    • Optional coil car tippers and stackers for improved material handling.
13. Safety Features
    • Full safety enclosures with emergency stop buttons.
    • Meets international safety standards.
14. Dimensions
    • Machine length: 8–12 meters depending on configuration.
    • Width: 1.5 meters.
    • Height: 1.2 meters.
15. Weight
    • Approximately 4,000–6,000 kg.

Setup and Installation

• Assembly: Delivered partially assembled for easy on-site setup.
• Installation Time: 1–2 days with professional technicians.
• Training: On-site or virtual training sessions for operators and maintenance teams.

Maintenance Requirements

1. Daily Checks
   • Inspect rollers for wear and lubrication.
   • Ensure all electrical connections are secure.
2. Monthly Maintenance
   • Clean and recalibrate the cutting blades.
   • Inspect hydraulic systems for leaks.
3. Annual Overhaul
   • Comprehensive servicing of the PLC system and motor.

Question and Answer Section

Q1: What profiles can the F4 Drip Edge Cold Roll Forming Machine produce?

The machine is designed to produce a variety of drip edge profiles, including straight, curved, and custom shapes as per client requirements. Profile drawings are essential for custom configurations.

Q2: What materials can I use with this machine?

The machine supports galvanized steel, aluminum, and pre-painted steel with a thickness ranging from 0.3 mm to 0.8 mm. Additional materials can be tested upon request.

Q3: How does the machine handle material feeding?

The machine includes an optional uncoiler for smooth material feeding. The feeding system ensures minimal wastage and precise alignment.

Q4: Can I monitor the machine remotely?

Yes, the machine can be equipped with a remote PLC monitoring system, allowing operators to oversee operations and troubleshoot issues from a distance.

Q5: How long does it take to produce one batch of profiles?

With a forming speed of 15–30 meters per minute, production time depends on the batch size and complexity of the profile.

Q6: Is customization available for specific industry needs?

Absolutely! The machine can be tailored to meet specific requirements, including unique profiles, speed adjustments, and additional safety features.

Q7: What safety features are included?

The F4 model includes full safety enclosures, emergency stop buttons, and complies with international safety regulations to ensure operator safety.

Q8: How long is the warranty?

The machine comes with a 12-month warranty covering parts and labor, excluding wear-and-tear components like rollers and blades.

Q9: What is the average lead time for delivery?

The typical lead time is 30–60 days, depending on customization and shipping requirements.

Q10: Can the machine handle power supply variations?

Yes, the power supply can be customized to match the standards of your region, such as 220V/60Hz or 400V/50Hz.