FHA drip edge cold roll forming machine Florida

The FHA Drip Edge Cold Roll Forming Machine is a specialized piece of equipment designed for the efficient and precise production of FHA drip edges. These drip edges are crucial components in roofing systems, providing water resistance and edge protection. The machine uses advanced cold roll forming technology to produce high-quality, consistent profiles with minimal material waste. Its design is optimized for durability, ease of operation, and adherence to industry standards.

Specifications

1. Roller Materials:
   • High-grade GCr15 steel, hardened and polished for longevity and accuracy.
2. Punching and Notching System:
   • Hydraulic or servo-driven, offering precision placement of holes or cuts.
3. Hydraulic Cutting System:
   • Material: Cr12Mov steel, heat-treated for a sharp and long-lasting edge.
   • Cutting Type: Post-cut system for high precision.
4. Frame Size:
   • 350mm welded steel structure for stability and strength.
5. Motors:
   • Main Motor: 7.5 kW Siemens motor.
   • Hydraulic Station Motor: 4 kW.
6. PLC System:
   • Brand: Siemens or Mitsubishi.
   • Features: Touchscreen interface, automatic length measurement, and batch counting.
7. Machine Speed:
   • Up to 20–25 meters per minute, adjustable based on production requirements.
8. Safety Guards and Enclosures:
   • Fully enclosed for operator safety, with emergency stop buttons.
9. Profile Materials:
   • Galvanized steel, aluminum, or copper.
   • Thickness Range: 0.3–0.8mm.
10. Optional Features:
    • Automatic stackers.
    • Remote PLC troubleshooting.
    • Coil car and uncoiler systems.

Profile Description

1. Materials:
   • Commonly galvanized steel, aluminum, or copper, depending on the roofing application.
2. Sizes:
   • Standard widths between 50mm–150mm with custom options available.
3. Material Gauge:
   • Typically 0.3–0.8mm for drip edge production.
4. Applications:
   • Used in roofing systems for moisture control and edge protection in residential and commercial buildings.
5. Market Size:
   • Widely used in the Florida construction industry due to its high demand in hurricane-prone areas for effective water runoff management.

Setup and Installation

1. Site Requirements:
   • Level floor space with dimensions at least 10m x 3m.
   • Stable power supply (3-phase, 380V, 50Hz).
2. Installation Process:
   • Delivered in modules for easy on-site assembly.
   • Professional installation services available.
   • Initial testing and calibration provided.
3. Training:
   • Operator training is included for machine handling and maintenance.

Maintenance Requirements

• Daily:
  • Clean the rollers and cutting blades.
  • Inspect for loose bolts or worn parts.
• Weekly:
  • Lubricate moving parts.
  • Check hydraulic oil levels.
• Monthly:
  • Inspect the PLC system and electrical connections.
  • Test emergency stop functions.
• Yearly:
  • Replace worn rollers and blades.
  • Conduct a comprehensive mechanical inspection.

Frequently Asked Questions (FAQ)

1. What materials can the FHA Drip Edge Roll Forming Machine process?
The machine can handle galvanized steel, aluminum, and copper, with thicknesses ranging from 0.3mm to 0.8mm.

2. Is this machine suitable for Florida’s construction industry?
Yes, it is ideal for Florida due to the high demand for durable roofing components that can withstand heavy rainfall and wind.

3. Can the machine be customized for specific drip edge profiles?
Absolutely. Custom rollers and cutting tools can be designed to meet your specific profile needs.

4. How long does it take to install the machine?
Installation typically takes 2–3 days, depending on site conditions and machine complexity.

5. What is the machine’s warranty period?
The standard warranty period is one year, covering manufacturing defects.

6. What safety features does the machine include?
It comes with fully enclosed guards, emergency stop buttons, and a user-friendly PLC system for safe operation.

7. How does the machine handle profile adjustments?
Adjustments are done via the PLC system, allowing for precise and quick profile changes.

8. What are the power requirements?
The machine requires a stable 3-phase, 380V, 50Hz power supply.