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Premium-Condition Line | G-Frame Production | EUR 39,000
This Roll Forming Machine for Galvanized Pocket Filter Frames is a highly specialized and fully operational production line, meticulously engineered for manufacturing galvanized steel frames used in pocket filters. It is ideal for HVAC filter manufacturers and industrial filter frame producers who require high-precision forming, durability, and consistent output for G-profile frames.
This system is offered in top working condition, having undergone a partial overhaul to ensure longevity and performance. It comes with a six-month warranty, providing added confidence and peace of mind for buyers. At a competitive price of EUR 39,000 (excluding VAT), this roll forming machine delivers exceptional value for businesses seeking high output, reliability, and reduced downtime.
NOTE: Price excludes handling and shipping.
Fully functional and in top condition
Partially overhauled for optimal performance
Six-month warranty
Tailored for galvanized G-profile frame production
High production output with precise forming
Includes tooling, cut-off units, lubrication, and control system
This roll forming line has been configured to deliver efficient, high-speed production of galvanized pocket filter frames using G-profiles. Here is an overview of its major specifications and included components:
ENTRY SECTION
This section handles the raw material input and prepares the coil for forming. It includes a single uncoiler capable of handling coils up to 800 kg, with integrated double precutting of strip edges to ensure clean processing and avoid burrs at the V-cutouts.
Entry Material (Coil) Parameters:
Max Coil Width: 100 mm
Max Thickness: 0.8 mm
Material Type: Galvanized Steel
Max Coil Weight: 800 kg
Inner Coil Diameter: 480 – 520 mm
Outer Coil Diameter: Max. 1200 mm
This setup ensures smooth feeding, precise material handling, and minimizes error in downstream forming processes.
The machine is engineered specifically for the production of G-profile frames—commonly used in pocket filters for HVAC systems. The produced profiles are known for their strength, light weight, and compatibility with modern air filter standards.
Profile Type: G-profile
Profile Dimensions (W x H x Thickness): 24.6 mm x 18 mm x 0.5 mm
Rivet Holes per Frame: 1
Production Length Range: 1100 mm – 4000 mm
These parameters make the system versatile for a variety of frame sizes and configurations, ideal for both standard and custom-sized pocket filters.
The heart of the machine—the forming section—has been designed with 11 forming positions, each meticulously aligned for consistent shape and material flow. The section includes gearboxes, a straightening head, and precision drives to maintain forming integrity across extended production runs.
Key Features:
Forming Tables
Straightening Rolls
Gearboxes + Drive (11 Stations)
Automatic Micro Lubrication System
Uses evaporating emulsion for clean and efficient lubrication
11 Forming Stands
Straightening Head (1x)
Electrical System: Includes cabling, drives, frequency converters, control units, and user interface software
This configuration supports reliable long-term production, reducing wear on rollers and ensuring minimal profile deviation.
This section includes two flying V-shape cutout units, synchronized for on-the-fly trimming and high-speed output. A pneumatic run-out table throws finished frames directly into collection bins or boxes for streamlined packaging and assembly.
Cutting and Run-Out Highlights:
2x Flying V-Shape Cut-Out Units
Precision V-cutting at production speed
Run-Out Table with Pneumatic Ejection
Efficient sorting and stacking of completed frames
A complete set of tooling for G-frame profile production is included with the machine. This ensures that the buyer can begin manufacturing immediately upon installation without the need for additional tooling investment.
Max Forming Speed: 15 meters/min
Production Rate for 592 x 592 mm Frame: Up to 4 pcs/min*
Length Tolerance: ±1.0 mm for standard-sized frame (592 x 592 mm)
This line is optimized for mass production of air filter frames with consistent output and high repeatability. Operators can expect tight length tolerance and stable throughput, making it suitable for demanding production environments.
Understanding the footprint and environmental conditions is essential for integrating this machine into an existing facility:
Machine Length: ~20 meters
Machine Width: ~3.5 meters
Machine Height: ~3.0 meters
Profile Axis Height from Ground: 1100 mm
Machine Weight: ~8 tons
Required Operating Temperatures:
During Production: +10°C to +40°C
During Shutdown: 0°C to +50°C
These parameters ensure flexibility for a range of production environments across Europe, the Middle East, and beyond.
Total Installed Power Input: ~20 kW
Power supply specifications should be confirmed before installation to ensure compatibility with local infrastructure.
Machine Price: EUR 39,000
Excluding VAT, Handling & Shipping
Warranty: 6 months from date of delivery or commissioning
This is an exceptional value for a high-precision, low-maintenance forming line tailored to one of the most widely used HVAC filter frame profiles.
This machine is ideal for:
HVAC filter manufacturers
OEMs and contract manufacturers of air filtration systems
Workshops expanding into filter frame production
Metal forming businesses looking for specialized G-profile forming
It’s particularly suitable for companies targeting industrial air filtration, cleanroom environments, commercial HVAC systems, and custom filter fabrications.
Ready-to-run: Immediately operable with minimal setup required
High precision: Accurate forming and V-cutting capabilities
Complete line: Includes uncoiler, forming unit, flying cutter, tooling, controls
Reliable: Built to endure high-volume industrial use
Compact footprint: Despite its full capabilities, the machine fits within standard factory spaces
Cost-effective: Priced competitively vs. new units, with warranty assurance
Machine Matcher connects industrial buyers with high-quality machinery around the world. This roll forming line is backed by industry experience and technical expertise.
Need help with inspection, installation, or logistics? We offer:
International shipping coordination
On-site setup and commissioning
Spare parts sourcing
Remote and on-site training
