Floor deck roll forming machine Saudi Arabia

A Floor Deck Roll Forming Machine is a specialized piece of equipment designed to manufacture floor decking panels used in construction for steel-reinforced concrete structures. These panels are lightweight, durable, and provide excellent structural strength and rigidity. The floor deck panels created by this machine are essential in Saudi Arabia's construction industry, given the country's rapid urban development and focus on high-rise buildings, bridges, and infrastructure projects.

The machine automates the process of creating precise, custom-sized floor deck panels from steel coils, reducing production time and labor costs. It is equipped with advanced control systems for accurate profiling, cutting, and stacking.

Specifications of a Floor Deck Roll Forming Machine

1. Material Specifications:
   • Material: Galvanized steel, aluminum, or stainless steel.
   • Thickness Range: 0.8 mm to 1.5 mm (customizable based on requirements).
   • Coil Width: 1000 mm to 1250 mm.
   • Coil Weight: Up to 10 tons.
2. Machine Structure:
   • Frame: Heavy-duty steel frame for vibration resistance.
   • Rollers: High-grade Cr12 or GCr15 steel with chrome plating for durability and precision.
   • Roller Stations: 18 to 30 stations, depending on the profile design.
3. Cutting System:
   • Type: Hydraulic cutting system with high-precision blade.
   • Material of Blade: Cr12Mov or SKD11.
   • Cutting Tolerance: ±0.5 mm.
4. Control System:
   • PLC: Fully automated control with touchscreen interface (brands like Siemens or Mitsubishi).
   • Language Support: English and Arabic options available.
5. Production Speed:
   • Speed: 20–25 m/min for standard models (customizable up to 30–40 m/min for high-speed machines).
6. Motor and Power Requirements:
   • Main Motor: 15 kW to 25 kW (customizable).
   • Hydraulic Motor: 7.5 kW.
   • Power Supply: 380V, 50 Hz, 3-phase (can be adjusted for Saudi Arabia's electrical standards).
7. Profile Options:
   • Profiles: Trapezoidal, ribbed, or custom designs.
   • Panel Width: 600–1000 mm.
   • Depth: 50 mm to 75 mm.
8. Extras and Add-ons:
   • Automatic stacking systems.
   • Uncoilers and recoilers (manual or hydraulic).
   • Leveling systems for material preparation.
   • Remote PLC systems for diagnostics and troubleshooting.
   • Coil car tippers for easy loading and unloading.

Key Features

• High Precision: Ensures uniform deck panel sizes, improving overall construction quality.
• Durability: Manufactured with high-grade materials to withstand heavy usage.
• Customizability: Supports a wide range of panel designs tailored to Saudi construction needs.
• Energy Efficiency: Optimized motors and systems to reduce power consumption.
• Ease of Use: User-friendly interface with multilingual support, including Arabic.

Applications in Saudi Arabia

• High-rise buildings.
• Industrial and commercial buildings.
• Bridges and highways.
• Airport terminals.
• Residential housing projects.

Question and Answer Section

Q1: What is the cost of a floor deck roll forming machine in Saudi Arabia?

The cost of a floor deck roll forming machine in Saudi Arabia can range from $50,000 to $120,000, depending on the machine's specifications, speed, automation level, and additional features like stackers and uncoilers.

Q2: Can the machine support custom profiles for Saudi Arabia’s construction standards?

Yes, most floor deck roll forming machines can be customized to produce profiles that comply with Saudi construction standards and meet specific project requirements.

Q3: What is the delivery time for a floor deck roll forming machine in Saudi Arabia?

The delivery time typically ranges from 30 to 90 days, depending on the machine’s customization and manufacturer location.

Q4: What power supply is required for the machine in Saudi Arabia?

The standard power supply is 380V, 50Hz, 3-phase, which aligns with Saudi Arabia’s industrial power standards. However, the machine can be modified to accommodate other power configurations if needed.

Q5: How much space is required to set up the machine?

The machine requires approximately 25 to 35 meters in length and 5 to 8 meters in width, depending on its configuration and optional features.

Q6: What are the maintenance requirements for the machine?

Maintenance includes regular lubrication of rollers and chains, inspection of hydraulic systems, blade sharpening or replacement, and periodic calibration of the PLC system.

Q7: Are there local service providers for these machines in Saudi Arabia?

Yes, several local agents and manufacturers provide installation, training, and maintenance support for floor deck roll forming machines in Saudi Arabia.

Q8: Can the machine handle high production demands for large projects?

Absolutely. With speeds of up to 40 m/min, the machine is capable of meeting the high production demands of large-scale construction projects in Saudi Arabia.