Floor deck roll forming machines are integral to the construction and building industries. These machines create steel decking profiles that serve as permanent formwork or composite slabs in construction projects. The UK market's growing infrastructure demands make these machines indispensable for faster, cost-effective, and high-quality production of floor decks.

Description of a Floor Deck Roll Forming Machine

A Floor Deck Roll Forming Machine is designed to produce corrugated steel decking panels used in flooring applications. These panels provide enhanced strength, durability, and resistance to heavy loads. The machine automates the process of shaping metal coils into precise decking profiles, ensuring consistency and efficiency in production.

The machine is equipped with advanced technology for high-speed operation and precision engineering to meet the specific needs of construction projects in the UK.

Specifications

• Roller Materials:
  • High-quality GCr15 steel with hard chrome plating to ensure durability and wear resistance.
• Punching and Notching:
  • Hydraulic or servo-driven systems for precise holes and notches, essential for structural fittings.
• Servo Motors:
  • High-performance motors to ensure smooth and accurate operations.
• Hydraulic Cutting System:
  • Industrial-grade cutting blades for clean and precise cutting, reducing wastage.
• Frame Size:
  • Robust steel frame with a thickness of 20–30 mm for vibration reduction and operational stability.
• Motors:
  • Total motor power ranges from 15 kW to 30 kW, depending on the production capacity.
• PLC System:
  • Programmable Logic Controller with touch-screen operation for automated and user-friendly control.
• Machine Speed:
  • Typical speed ranges between 15–25 meters per minute, ensuring high production efficiency.
• Safety Guards and Enclosures:
  • Compliant with UK safety standards, ensuring operator safety during machine operation.

Profile Description

• Materials:
  • Galvanized steel, cold-rolled steel, or stainless steel with a thickness range of 0.8–1.5 mm.
• Sizes:
  • Panel widths ranging from 600 mm to 1200 mm.
• Material Gauge:
  • Typically 0.8 mm to 1.2 mm to meet UK building regulations.
• Market Size:
  • High demand in residential, commercial, and industrial construction projects.
• Industries Using the Profile:
  • Construction companies, steel fabricators, and building contractors.

Key Features of the Machine

1. Customizable Profiles: Adaptable to various deck profiles such as dovetail-shaped, trapezoidal, or composite decks.
2. Energy Efficient: Advanced technology minimizes power consumption.
3. Automated System: PLC and servo systems for reduced manual intervention.
4. Easy Maintenance: Simplified design for regular maintenance and troubleshooting.

Frequently Asked Questions (FAQs)

1. What are the advantages of using a floor deck roll forming machine in the UK?

• Answer:
  • High production efficiency for large-scale projects.
  • Compliance with UK building codes and standards.
  • Reduces labor costs and minimizes errors in manual processes.

2. What factors should I consider when buying a floor deck roll forming machine in the UK?

• Answer:
  • Check for compliance with UK safety and building standards.
  • Ensure the machine supports the required material thickness and profile size.
  • Evaluate the after-sales service and warranty offered by the manufacturer.

3. How do I maintain a floor deck roll forming machine?

• Answer:
  • Regular lubrication of moving parts.
  • Periodic inspection of rollers, cutting blades, and hydraulic systems.
  • Keep the PLC system software updated for optimal performance.

4. What is the cost of a floor deck roll forming machine in the UK?

• Answer:
  • Prices typically range from £50,000 to £150,000, depending on the machine's specifications, production capacity, and additional features.

5. Can the machine be customized for specific profiles?

• Answer:
  • Yes, most manufacturers offer customization options to meet specific profile requirements.