Floor decking roll forming machine in the USA

Floor decking roll forming machines are critical in construction, specifically for creating metal floor deck panels. These panels serve as a sturdy foundation for concrete floors in commercial, residential, and industrial buildings. The machine automates the process of transforming steel coils into accurately shaped floor deck profiles, ensuring high productivity, precision, and durability.

Full Machine Description

A floor decking roll forming machine is engineered to produce metal floor deck panels with ribs designed for strength and durability. These panels are commonly used in constructing multi-story buildings and as a base for pouring concrete. The machine operates by feeding metal sheets or coils into a series of rollers, which gradually shape the metal into the desired profile.

Key features include:

• High-Speed Production: Advanced models can produce panels at speeds up to 30–50 meters per minute.
• Customizable Profiles: Machines are adjustable to produce various floor decking profiles to meet specific project requirements.
• Robust Build: Heavy-duty frames and components ensure long-lasting performance, even under intensive usage.

Specifications

1. Roller Materials: High-grade chromium-coated steel rollers for durability and rust resistance.
2. Punching and Notching: Integrated hydraulic punching system for service holes and slots.
3. Servo Motors: High-efficiency motors for precise feeding and cutting.
4. Cutting System: Hydraulic cutting system with hardened steel blades for clean and accurate cuts.
5. Frame Size: Heavy-duty welded steel frame to minimize vibrations.
6. Motors:
   • Main Motor: 15-30 kW, depending on machine capacity.
   • Hydraulic Motor: 5-10 kW.
7. PLC System: Programmable Logic Controller (PLC) with touchscreen interface for easy operation and customization.
8. Machine Speed: 20–50 meters per minute (adjustable).
9. Safety Features: Full safety enclosures and emergency stop buttons.
10. Dimensions:
    • Machine Length: 12–15 meters.
    • Width: 1.5–2 meters.
    • Height: 1.5 meters.
11. Power Supply: 220V/60Hz or 480V/60Hz (customizable for the U.S. market).

Advantages of Floor Decking Roll Forming Machines

• Cost-Efficiency: Reduces material wastage and production time.
• High Precision: Ensures uniform profiles for seamless installation.
• Customizable Output: Adapts to specific profile dimensions and gauges.

Common Floor Deck Profiles in the U.S.

1. 1.5-inch Profile: Suitable for light commercial buildings.
2. 2-inch Profile: Used in mid-range projects with moderate load requirements.
3. 3-inch Profile: Ideal for heavy-duty industrial applications.

Applications

• Commercial Buildings: Offices, malls, and skyscrapers.
• Industrial Structures: Warehouses and factories.
• Residential Projects: Multi-story apartments and housing complexes.

Question and Answer Section

Q1: What materials can be used in floor decking roll forming machines?

A1: Floor decking machines are designed for galvanized steel, cold-rolled steel, and aluminum with thicknesses ranging from 0.8 mm to 1.5 mm.

Q2: How do I ensure compliance with U.S. standards?

A2: Machines can be customized to meet ASTM and AISI standards commonly followed in the U.S. construction industry. Always confirm with the supplier.

Q3: What is the typical lead time for ordering a floor decking roll forming machine?

A3: Lead times vary by manufacturer but generally range from 45 to 90 days, including customization and delivery.

Q4: Are these machines energy efficient?

A4: Yes, modern machines are equipped with energy-saving motors and systems to optimize power usage.

Q5: How is maintenance handled?

A5: Routine maintenance involves lubricating moving parts, inspecting rollers for wear, and checking the hydraulic system for leaks.

Q6: Can this machine handle different floor deck profiles?

A6: Absolutely. By adjusting the rollers and settings in the PLC system, the machine can produce multiple profile types.

Q7: What is the typical price range for these machines in the U.S.?

A7: Prices vary based on specifications and features, ranging from $50,000 to $250,000.