Frame roll forming machine in the USA

Frame roll forming machines are specialized equipment designed for manufacturing metal frames used in construction, automotive, and industrial applications. These machines produce profiles like door frames, window frames, and structural frames with precision and efficiency. Known for their durability and advanced technology, frame roll forming machines streamline production by automating the process of shaping, cutting, and finishing metal sheets or coils into desired profiles.

These machines are equipped with advanced features like servo motors, PLC systems, and hydraulic cutting units, ensuring precise shaping and cutting. They can process a variety of materials, including galvanized steel, stainless steel, aluminum, and other metals, catering to industries with stringent quality requirements.

Specifications of Frame Roll Forming Machine

1. Material Compatibility:
   • Materials: Galvanized steel, stainless steel, aluminum, copper.
   • Thickness: 0.5 mm to 3.0 mm (varies by machine configuration).
   • Coil Width: Up to 1250 mm.
2. Machine Components:
   • Rollers: Made from high-grade steel (e.g., GCr15) with heat treatment for durability.
   • Frame Structure: Heavy-duty steel with reinforced design for vibration resistance.
   • Punching System: Servo-driven punching with hydraulic power for precise and customizable holes.
   • Cutting System: Hydraulic or servo-driven cutting for clean and burr-free edges.
3. Performance:
   • Speed: Up to 30 m/min (depending on profile complexity and operations like punching).
   • Tolerance: ±0.5 mm for high precision.
   • Control System: PLC control with touch screen for easy operation and profile adjustments.
4. Power Supply:
   • Voltage: 220V/380V/415V, 3-phase, 50/60 Hz (customizable for the USA).
   • Motor Power: 10–30 kW (depending on machine size and capacity).
   • Hydraulic Power: 5–15 kW.
5. Extras and Accessories:
   • Stacker: For automated collection and stacking of finished profiles.
   • Uncoiler/Re-coiler: Supports coil handling up to 10 tons.
   • Safety Features: Enclosures, safety guards, emergency stop buttons, and overload protection.
6. Dimensions and Weight:
   • Length: 6–12 meters (depending on machine type).
   • Width: 1.5–3 meters.
   • Weight: 8–15 tons.

Applications of Frame Roll Forming Machines in the USA

• Construction: Manufacturing metal frames for residential, commercial, and industrial projects.
• Automotive: Producing frames for vehicle components like doors and windows.
• Industrial: Frames for machinery, equipment enclosures, and storage systems.

Question and Answer Section

Q1: What is the primary use of a frame roll forming machine?

A frame roll forming machine is primarily used to manufacture metal frames for various applications, including doors, windows, structural components, and equipment housing.

Q2: What materials can this machine process?

It can process materials like galvanized steel, stainless steel, aluminum, and copper, with thicknesses ranging from 0.5 mm to 3.0 mm.

Q3: How does the punching system work in this machine?

The punching system is servo-driven and hydraulically powered, allowing for precise and customizable holes in the profiles. The punch design can be adjusted according to project requirements.

Q4: Is it possible to customize the profiles?

Yes, frame roll forming machines can be customized to produce various profile shapes and sizes, making them suitable for specific projects.

Q5: What is the average production speed of this machine?

The machine can produce frames at speeds of up to 30 meters per minute, depending on the profile's complexity and additional operations.

Q6: How does the machine ensure safety during operation?

The machine includes safety features such as enclosures, safety guards, emergency stop buttons, and overload protection to ensure operator safety.

Q7: What is the power requirement for a frame roll forming machine in the USA?

Typically, the power requirement is 380V, 3-phase, 60 Hz, but it can be customized for other standards like 220V or 415V based on the facility's needs.

Q8: Can this machine handle large production volumes?

Yes, frame roll forming machines are designed for high-volume production with consistent quality, making them ideal for industrial-scale operations.

Q9: How long does it take to set up the machine?

The setup time varies depending on the configuration and accessories but typically ranges from 1 to 3 days, including calibration and testing.

Q10: What maintenance is required for the machine?

Regular maintenance includes lubrication of moving parts, checking and replacing worn-out rollers, and ensuring the PLC system is updated. Preventive maintenance every 6 months is recommended.

This blog outlines the key aspects of frame roll forming machines, ensuring buyers in the USA are informed about their capabilities and suitability for various industrial needs. For more detailed inquiries or quotations, consider contacting a roll forming machine supplier with specific requirements.