Galvanized hat channel roll forming machine USA

The Galvanized Hat Channel Roll Forming Machine is a highly efficient and precision-engineered device designed to produce galvanized hat channels, primarily used in lightweight structural framing, concealed grid gypsum ceilings, and other applications. This machine is specifically tailored for the American market, meeting local construction standards and offering versatility for different industries, including construction, commercial interior design, and modular building systems.

Machine Specifications

• Total Power: 18 kW
• Speed: 16–18 m/min
• Dimensions (L×W×H): Ranges from 8×1.2×1.6 m to 17×1.6×1.6 m
• Roller Stations: 14–20
• Material Thickness: 1.0–3.0 mm (G300–G550 grade steel)
• Control Panel:
  • Programmable for profile length and quantity settings
  • Two operating modes: automatic and manual
• Drive System: Chain drive with sprocket chain gear

Forming System Details

• Roller Material: High-grade No. 45 forged steel, ensuring durability and smooth operation.
• Roller Station: 12–14 rows, providing high accuracy in forming.
• Feeding Material Thickness: 0.3–0.8 mm, catering to varied channel specifications.

Applications of Hat Channels and Related Profiles

Hat channels are integral to lightweight structural frameworks, particularly in the USA's construction and interior industries. Below are some related profiles and their applications:

• Furring Channel: Used for leveling and creating smooth surfaces for drywall installations.
• Carrying Channel: Supports furring channels in concealed grid ceiling systems.
• Studs and Tracks: Essential for framing walls and partitions.
• Wall Angles: Provide finishing and edge support for ceiling systems.
• Main Frame Channel: Forms the primary structural support in modular systems.

Advantages of the Machine for USA Applications

1. High Efficiency: The machine can operate at speeds of up to 18 m/min, making it ideal for high-volume production in the USA.
2. Durable Construction: Designed to handle heavy-duty operations with material thicknesses ranging from 1.0 to 3.0 mm.
3. Customizable Control Panel: Allows precise programming of profile lengths and quantities, enhancing operational flexibility.
4. Local Adaptability: Complies with American standards and caters to industries requiring lightweight, durable metal framing systems.

Question and Answer Section

Q1: What materials are suitable for this machine?
A1: The machine is compatible with galvanized steel grades G300–G550 and material thicknesses between 1.0 and 3.0 mm.

Q2: Can this machine produce multiple profiles?
A2: Yes, it is designed to produce a variety of profiles, including hat channels, furring channels, carrying channels, and wall angles.

Q3: Is the machine easy to operate for first-time users?
A3: Absolutely! The control panel offers both automatic and manual modes, making it user-friendly for operators of all skill levels.

Q4: What maintenance is required for this machine?
A4: Regular maintenance includes lubricating the chain drive, inspecting rollers for wear, and ensuring the control panel's programming system is updated.

Q5: What is the production capacity of this machine?
A5: The machine operates at speeds of 16–18 m/min, making it capable of producing a significant quantity of profiles daily, depending on the material and profile dimensions.

Setup and Installation

The machine is delivered with comprehensive installation instructions. Upon setup, users are guided on power requirements, alignment of rollers, and calibration of the control panel for optimal performance.

Conclusion

The Galvanized Hat Channel Roll Forming Machine is a top-tier solution for producing essential metal framing profiles in the USA. Its robust design, adaptability, and high precision make it an invaluable asset for companies in construction and interior finishing industries. Whether for large-scale commercial projects or smaller modular constructions, this machine delivers exceptional value and efficiency.