Galvanized Purlin roll forming machine California, USA

A galvanized purlin roll forming machine is a specialized piece of equipment designed to manufacture C, Z, and other purlin profiles used in construction projects, particularly for steel structures, warehouses, and industrial buildings. In California, USA, these machines are vital for industries requiring high-quality, durable, and weather-resistant structural components.

This machine is optimized to meet the demands of the Californian market, where compliance with seismic building codes, energy efficiency, and sustainability are crucial. The galvanized purlins produced are not only robust but also resistant to corrosion, making them suitable for diverse environmental conditions.

Machine Specifications

• Profile Size: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 feet per minute
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC system for precise operation
• Safety Features: Equipped with safety covers to ensure operator protection

Detailed Machine Description

The galvanized purlin roll forming machine is built with high-grade steel components for durability and precision. Its 21 forming stations provide accurate shaping of profiles, ensuring consistency across all products.

The machine incorporates a hydraulic shear cutting system for smooth, burr-free cuts. It operates at an impressive speed of 50 to 60 feet per minute, allowing for efficient production. The Delta PLC control system enables easy operation with minimal manual intervention, ensuring consistent quality output.

The machine's variable coil width and material thickness capabilities make it versatile for various project requirements in California, including those adhering to specific seismic and structural standards. Its 15-ton weight and robust frame reduce vibrations, ensuring high stability during operation.

Profiles Produced by This Machine

1. Profile Size: 5" to 12"
   • Ideal for creating structural purlins suitable for various construction applications.
2. Coil Width: Variable
   • Accommodates different raw material dimensions for flexibility.
3. Material Thickness: Variable
   • Allows for producing purlins of varying strengths based on project requirements.

Applications in California

• Construction Industry: Used in industrial, commercial, and residential projects.
• Warehouses: Purlins serve as the primary support structure for roofing and walls.
• Solar Panel Mounting Systems: Corrosion-resistant purlins are essential for outdoor installations.
• Seismic-Resistant Buildings: Purlins manufactured with this machine comply with California’s seismic regulations.

Key Features for the Californian Market

1. Energy Efficiency: Powered by a 32 HP motor optimized for California's energy standards.
2. Sustainability: Produces profiles using galvanized steel, reducing maintenance and environmental impact.
3. Compliance: Meets local building codes and seismic standards for safe and durable structures.

Setup and Installation

The machine is designed for quick setup within its compact footprint of 60 ft x 12 ft. Installation includes on-site calibration, power connections (480V, 3-phase), and operator training. Safety checks ensure compliance with California's stringent workplace regulations.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Periodic inspection of the hydraulic shear system for optimal cutting performance.
• Routine updates to the Delta PLC system for seamless operations.
• Checking and replacing safety covers as needed.

Question and Answer Section

Q1: What profiles can this machine produce?
A: It can produce purlin profiles ranging from 5" to 12" in size, with variable coil width and material thickness capabilities.

Q2: Is this machine suitable for California’s seismic requirements?
A: Yes, the machine is designed to produce profiles that meet California’s seismic and structural building codes.

Q3: What is the power requirement for this machine?
A: The machine requires a 480V, 3-phase power supply with a 32 HP motor.

Q4: How fast can this machine operate?
A: It operates at a forming speed of 50 to 60 feet per minute.

Q5: What safety features does the machine include?
A: The machine is equipped with safety covers to ensure operator protection during operation.

Q6: How long does it take to set up the machine?
A: The initial setup typically takes 2–3 days, including calibration and operator training.

Q7: Is this machine customizable?
A: Yes, the machine can be tailored for specific profile sizes, material thicknesses, and additional features like stackers or remote PLC systems.

The galvanized purlin roll forming machine is an invaluable asset for businesses in California, providing unmatched efficiency, precision, and compliance with local requirements. Its robust design and advanced features ensure it meets the diverse needs of the construction and manufacturing industries in the region.