Galvanized Purlin roll forming machine Missouri, USA

The Galvanized Purlin Roll Forming Machine is a robust and efficient solution for producing galvanized steel purlins used in commercial, industrial, and agricultural construction. Designed for the demands of Missouri's construction industry, this machine ensures precision, speed, and durability, catering to local market requirements for metal building components.

Specifications

• Profile Size: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Stations: 21 forming stations
• Cutting Type: Hydraulic shear
• Control System: Delta PLC system with touchscreen interface
• Safety Covers: Included for operator protection

Machine Description

The Galvanized Purlin Roll Forming Machine is engineered to produce high-quality purlins from galvanized steel, meeting stringent U.S. construction standards. It offers variable profile sizes, allowing users to manufacture purlins from 5" to 12" with adjustable coil widths. With a forming speed of 50–60 feet per minute, this machine ensures efficient production without compromising accuracy.

Its heavy-duty design, weighing 15 tons, minimizes vibration during operation, ensuring consistent output quality. The footprint of 60 ft x 12 ft is optimized for both large-scale factories and compact manufacturing setups in Missouri. Powered by a 32 HP, 480V, 3-phase system, it delivers high efficiency while adhering to the electrical standards prevalent in the U.S.

Equipped with a Delta PLC control system, the machine offers user-friendly operation, precise adjustments, and real-time monitoring. Safety is a top priority, with fully enclosed safety covers that comply with OSHA standards, ensuring secure operation for Missouri-based manufacturers.

Profiles Produced by the Machine

• Profile Range: 5" to 12" width
• Applications: Roof and wall support systems, trusses, agricultural buildings, and metal-framed structures
• Coil Material: Galvanized steel
• Material Thickness: Variable (adjustable to meet different structural requirements)
• Forming Speed: 50–60 ft/min
• Market Applications: Widely used in Missouri’s metal building industry for durable and corrosion-resistant construction.

Key Features

1. Hydraulic Cutting System: Ensures clean and precise cuts for all profile sizes.
2. Adjustable Forming Stations: 21 stations for maximum flexibility and accuracy in shaping purlins.
3. High-Speed Production: Operates at speeds of up to 60 ft/min, suitable for high-demand environments.
4. Energy-Efficient Power System: 32 HP motor designed for consistent performance with 480V, 3-phase input.
5. Safety Compliance: Equipped with safety covers and features that meet OSHA standards.

Frequently Asked Questions

1. What are the benefits of using galvanized steel for purlins?

Galvanized steel is corrosion-resistant, durable, and cost-effective, making it ideal for Missouri’s varying weather conditions. It ensures long-lasting structural integrity for buildings.

2. Can the machine handle custom profile sizes?

Yes, the machine’s adjustable stations and variable coil width capabilities allow for custom profile sizes ranging from 5" to 12".

3. What is the power requirement for this machine in Missouri?

The machine operates on a 480V, 3-phase power supply, which is commonly available in industrial setups in Missouri.

4. Is the machine portable or stationary?

Due to its size and weight (15 tons), the machine is stationary and requires a dedicated manufacturing space with a 60 ft x 12 ft footprint.

5. Does the machine come with a warranty?

Yes, most suppliers provide a warranty covering parts and labor for one year, with options to extend the warranty period.

6. How easy is it to operate the machine?

The Delta PLC control system offers a user-friendly interface with automated adjustments and real-time monitoring, making it easy for operators of all skill levels.

7. What safety features are included?

The machine is equipped with safety covers that comply with OSHA standards to protect operators from moving parts during operation.

8. How long does installation take?

The installation process typically takes 2–3 days, depending on the factory setup and availability of necessary utilities like power and space.

9. Can this machine be used for materials other than galvanized steel?

While it is optimized for galvanized steel, it can also handle other metals, such as aluminum or stainless steel, with minor adjustments.

10. Is on-site training available?

Yes, many manufacturers and distributors provide on-site training for operators to ensure smooth operation and maintenance.