Galvanized steel hat channel roll forming machine USA

The Galvanized Steel Hat Channel Roll Forming Machine is a state-of-the-art piece of equipment designed to produce high-quality hat channel profiles. These profiles are widely used in lightweight structural framing systems, including concealed grid gypsum ceilings and other metal framing applications. Tailored for the USA market, this machine meets industry standards, ensuring optimal performance and compliance with American construction requirements.

Machine Specifications

• Total Power: 18 kW
• Speed: 16–18 m/min
• Dimension (L×W×H): (8–17) × (1.2–1.6) × 1.6 m
• Roller Station: 14–20
• Material Thickness: 1.0–3.0 mm (G300–G550 grade galvanized steel)
• Control Panel:
  • Programmable settings for profile length and quantity
  • Computed modes: automatic and manual
• Drive System: 1" sprocket chain gear drive
• Roll Forming System:
  • Roller Material: High-grade No.45 forged steel
  • Number of Roller Stations: 12–14 rows
  • Feeding Material Thickness: 0.3–0.8 mm

Machine Description

The Galvanized Steel Hat Channel Roll Forming Machine is engineered to deliver precision and durability. The machine operates with a programmable logic controller (PLC) that offers flexibility in setting profile lengths and quantities. Its chain-driven system ensures smooth and consistent operation. Designed to work with various grades of galvanized steel (G300–G550), the machine handles material thicknesses ranging from 1.0 mm to 3.0 mm, making it versatile for different project requirements.

The rollers are crafted from No.45 high-grade forged steel, ensuring a long lifespan and the ability to withstand continuous high-volume production. The machine's compact size and adjustable roller stations make it adaptable for different hat channel specifications, suitable for commercial and residential construction projects.

Profiles Related to This Machine

The profiles produced by this machine are essential components in lightweight structural systems, such as concealed grid gypsum ceilings. These include:

1. Furring Channel
   • Material Thickness: 0.3–0.8 mm
   • Application: Provides structural support for gypsum boards.
2. Carrying Channel
   • Material Thickness: 1.0–3.0 mm
   • Application: Supports furring channels in grid systems.
3. Studs and Tracks
   • Material Thickness: 0.3–3.0 mm
   • Application: Forms the framework for walls and partitions.
4. Wall Angle
   • Material Thickness: 0.3–0.8 mm
   • Application: Acts as a perimeter support for grid systems.
5. Main Frame Channel
   • Material Thickness: 0.3–3.0 mm
   • Application: Used in primary load-bearing structures.

Question and Answer Section

Q1: What material types can this machine process?

A: The machine is designed to process galvanized steel grades G300–G550, with material thickness ranging from 1.0 mm to 3.0 mm.

Q2: What industries commonly use hat channel profiles?

A: Hat channel profiles are widely used in the construction industry for lightweight structural framing, concealed grid gypsum ceilings, and wall partition systems.

Q3: How is the machine controlled?

A: The machine features a programmable logic controller (PLC) that allows operators to set profile length, quantity, and production mode (manual or automatic).

Q4: Is this machine suitable for large-scale production?

A: Yes, with a speed of 16–18 m/min and robust roller construction, the machine is ideal for high-volume production.

Q5: Can the machine be customized for specific profile dimensions?

A: Absolutely. The adjustable roller stations and programmable settings allow for customization to meet specific project requirements.

Q6: What is the typical maintenance requirement for this machine?

A: Routine maintenance includes inspecting and lubricating the chain drive, checking roller alignment, and cleaning the control panel for optimal performance.

Why Choose This Machine for the USA Market?

1. High Efficiency: With a speed of up to 18 m/min, this machine ensures quick production cycles.
2. Versatility: Supports a wide range of material thicknesses and grades, catering to various construction needs.
3. Durability: Made with premium-grade materials like No.45 forged steel rollers for long-term reliability.
4. Compliance: Designed to meet USA construction standards, making it a preferred choice for local manufacturers.
5. Ease of Operation: The PLC system simplifies operations, reducing the learning curve for operators.

This Galvanized Steel Hat Channel Roll Forming Machine is the perfect solution for manufacturers looking to enhance production efficiency while maintaining superior quality.