Galvanized steel purlin roll forming machine USA

The Galvanized Steel Purlin Roll Forming Machine is a high-efficiency, precision-engineered solution designed to produce high-quality purlins used in structural framing, roofing, and other construction applications. Tailored to meet the demands of the U.S. market, this machine is ideal for fabricators, contractors, and manufacturers involved in large-scale construction projects.

Constructed with a heavy-duty steel frame and integrated with advanced controls, the machine ensures accuracy, speed, and durability. With a user-friendly interface and enhanced safety features, it is built to comply with U.S. standards and regulations.

Machine Specifications

• Profile Sizes: 5" to 12" adjustable
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Number of Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC
• Safety Covers: Yes

Profile Details

The purlins produced by this machine are commonly used in commercial, industrial, and agricultural buildings. The profiles offer high structural integrity and adaptability.

1. Profile Size: Adjustable from 5" to 12"
2. Material: Galvanized steel
3. Coil Width: Variable to accommodate different profile sizes
4. Material Thickness: Variable, supporting diverse applications
5. Applications: Roofing supports, structural framing, and bridging systems

Key Features

1. High Production Speed: Up to 60 ft/min, suitable for mass production.
2. Flexible Profile Adjustments: Easily adjustable to produce a wide range of sizes.
3. Robust Construction: Heavy-duty 15-ton steel frame ensures stability and long-term durability.
4. Advanced Hydraulic Shear: Ensures clean, precise cuts with minimal waste.
5. Delta PLC Control System: Provides accurate monitoring and customization of operations.
6. Safety Covers: Ensures operator safety while adhering to OSHA guidelines in the USA.

Setup and Installation

• Space Requirements: The machine requires a footprint of 60 ft x 12 ft, making it suitable for larger workshops or manufacturing facilities.
• Power Requirements: 480V, 3-phase power supply is needed, standard for industrial facilities in the USA.
• Installation Time: Typically, installation and calibration take 2-3 days by skilled technicians.

Maintenance Requirements

• Routine Checks: Weekly inspection of rollers, hydraulic system, and electrical components.
• Lubrication: Regular lubrication of moving parts to minimize wear and tear.
• Hydraulic Fluid Replacement: Change every 6 months or as recommended.
• Software Updates: Periodic updates to the Delta PLC system for optimal performance.

Question and Answer Section

Q1: What materials can this machine process?
A1: The machine is designed to process galvanized steel, ensuring durability and resistance to corrosion.

Q2: What is the maximum speed of this machine?
A2: The forming speed ranges from 50 to 60 ft/min, making it ideal for high-volume production.

Q3: Can the machine handle variable material thickness?
A3: Yes, the machine is built to process variable material thicknesses, accommodating different structural requirements.

Q4: What power supply is required for this machine?
A4: The machine operates on 32 HP with a 480V, 3-phase power supply.

Q5: Are there any optional accessories available?
A5: Yes, optional accessories include stackers, uncoilers, recoilers, and remote PLC systems for enhanced automation.

Q6: What safety features does the machine include?
A6: The machine is equipped with safety covers and complies with OSHA safety standards in the USA.

Q7: How long does it take to switch between profile sizes?
A7: Switching between profile sizes typically takes 10-15 minutes, depending on the operator's experience.

Conclusion

The Galvanized Steel Purlin Roll Forming Machine is a powerful, versatile tool for producing high-quality structural purlins in the U.S. market. Its advanced specifications, high speed, and safety features make it a preferred choice for manufacturers seeking efficiency and precision. Whether for large-scale construction or specialized projects, this machine is engineered to deliver superior results.

If you're considering this machine for your business, ensure you have the required space, power supply, and a skilled operator to maximize its potential.