Gutter downspout roll forming machine in the USA

Gutter downspout roll forming machines are specialized equipment designed to produce downspouts used in residential, commercial, and industrial gutter systems. These machines are critical in creating high-quality, durable, and precisely-shaped downspouts that ensure efficient water drainage. In the USA, the demand for these machines is driven by construction and renovation projects, making them a valuable investment for manufacturers.

Full Machine Description

A Gutter Downspout Roll Forming Machine transforms flat metal sheets into seamless downspouts with consistent profiles. The machine operates by feeding metal coils through a series of rollers, each incrementally bending the material into the desired shape. These machines are suitable for producing square, rectangular, or round downspout profiles, depending on market needs.

Key Features

1. Precision Engineering: Designed for consistent output with minimal waste.
2. Customization: Can produce different downspout profiles and sizes based on die or roller adjustments.
3. User-Friendly Operation: Equipped with automated systems for ease of use.
4. High Production Speed: Ideal for bulk manufacturing.
5. Durability: Built with robust components for long-term operation.

Specifications

1. Material Compatibility:
   • Galvanized Steel, Aluminum, and Stainless Steel.
   • Thickness: 0.3mm - 1.2mm (adjustable based on requirements).
2. Machine Dimensions:
   • Length: ~6.5 meters.
   • Width: ~1.2 meters.
   • Height: ~1.5 meters.
3. Roller Materials:
   • High-grade steel with chrome plating for longevity and corrosion resistance.
4. Motor and Drive System:
   • Main Motor: 5.5 kW (customizable based on production capacity).
   • Hydraulic Cutting Motor: 4 kW.
5. Cutting System:
   • Hydraulic or Servo-controlled cutting system.
   • Material: Cr12 steel with heat treatment for precision and durability.
6. Speed:
   • Production Speed: 10-20 meters per minute (depending on profile complexity).
7. Control System:
   • Programmable Logic Controller (PLC) with a touchscreen interface.
   • Brands: Siemens, Mitsubishi, or Delta (based on user preference).
8. Safety Features:
   • Emergency stop system.
   • Protective enclosures around moving parts.
9. Optional Add-ons:
   • Embossing rollers for decorative patterns.
   • Pipe elbow forming machine for creating bends in downspouts.

Setup and Installation

• The machine is delivered with a detailed installation manual and a setup guide.
• Onsite installation and training can be arranged in the USA.
• Requires a 3-phase power supply (380V/50Hz or customizable).

Maintenance Requirements

1. Regular cleaning of rollers and cutting blades to prevent material buildup.
2. Lubrication of moving parts for smooth operation.
3. Periodic inspection of electrical components and hydraulic systems.

FAQs

1. What materials can the machine process?

The machine processes galvanized steel, aluminum, and stainless steel. The material thickness can range from 0.3mm to 1.2mm.

2. Can the machine produce multiple downspout profiles?

Yes, the machine can be adjusted or customized to produce different profiles such as square, rectangular, or round downspouts.

3. How fast can the machine produce downspouts?

The production speed is between 10-20 meters per minute, depending on the profile complexity and material.

4. Is the machine easy to operate?

Yes, the machine comes with an intuitive PLC control system, making it easy to program and operate.

5. Are spare parts readily available in the USA?

Spare parts such as rollers, cutting blades, and motors are available for quick replacement through authorized dealers or the manufacturer.

6. What is the delivery time for the machine in the USA?

Typical delivery time is 30-60 days, depending on customization requirements and shipping schedules.

7. Does the machine require a specific power supply?

Yes, the machine requires a 3-phase power supply, typically 380V/50Hz. Customizations for different voltage and frequency requirements can be made.