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The highway guardrail roll forming machine is a specialized piece of equipment used to manufacture highway safety barriers, commonly known as guardrails. These barriers are essential for roadway safety, preventing vehicles from veering off the road or into oncoming traffic. This machine is designed to produce guardrails efficiently and with precise dimensions to meet regulatory and safety standards in the USA.
The highway guardrail roll forming machine is engineered to produce W-beam or thrie-beam guardrails, widely used across highways in the USA. With advanced automation and a robust structure, the machine ensures high-speed production, consistent quality, and reduced manual intervention. The machine is equipped with a pre-punching and cutting system, making it suitable for high-volume production while maintaining precision.
| Component | Specification |
|---|---|
| Roller Material | GCr15 steel with heat treatment for wear resistance |
| Frame Size | Heavy-duty welded structure |
| Motor | High-power motors ranging from 22 kW to 45 kW, depending on model |
| Hydraulic Cutting System | Hydraulic power pack with 7.5 kW motor, cutting material up to 6 mm thick steel |
| Punching and Notching | Hydraulic punching system with multiple punching heads |
| Material Thickness | 2.5 mm to 6 mm |
| Profile Width | 310 mm to 506 mm (standard W-beam and thrie-beam profiles) |
| Production Speed | 15-25 meters per minute |
| Control System | PLC with touchscreen interface for easy operation |
| Power Supply | 380V, 50/60Hz, 3-phase (customizable for USA standards) |
| Coil Width | 500 mm to 800 mm |
| Uncoiler Capacity | Hydraulic uncoiler with a capacity of up to 10 tons |
| Safety Features | Emergency stop buttons, safety guards, and alarms |
The machine can produce W-beam and thrie-beam guardrails, which are the standard profiles used for highways in the USA. Custom profiles can also be designed based on specific requirements.
The machine operates at a production speed of 15-25 meters per minute, depending on the material thickness and profile complexity.
Yes, it is designed to process materials ranging from 2.5 mm to 6 mm thick.
Absolutely, the machine can be customized to operate with 380V, 50/60Hz, 3-phase power supplies, or any other specifications required in the USA.
The machine includes emergency stop buttons, safety enclosures, alarms, and other features to ensure operator safety during operation.
The space required depends on the specific model, but typically, a minimum of 20m x 5m is recommended for smooth operation and material handling.
The price varies based on features and customizations, typically ranging from $100,000 to $300,000 in the USA.
The highway guardrail roll forming machine is a vital investment for manufacturers involved in producing highway safety barriers in the USA. With its advanced features, high efficiency, and ability to meet stringent quality standards, this machine is indispensable for the road safety industry. For those interested in acquiring this equipment, it is essential to consider the specifications, optional add-ons, and installation requirements to ensure optimal performance.
