Interchangeable purlin roll forming machine in Bangladesh

The interchangeable purlin roll forming machine is a versatile solution designed for the efficient production of various purlin sizes and profiles, commonly used in structural applications for buildings and industrial installations. This machine allows manufacturers to switch between different purlin sizes (like C, Z, and U profiles) quickly without extensive retooling, making it ideal for companies needing to cater to diverse construction requirements.

Machine Description

The interchangeable purlin roll forming machine is engineered to deliver precision-formed purlins with minimal setup time. Its design supports the production of high-strength steel purlins that are lightweight yet durable, providing significant structural integrity for various construction projects. This machine accommodates a range of purlin dimensions, adjusting easily to produce C, Z, and U profiles based on the user’s requirements.

Interchangeable purlin roll forming machines are typically equipped with advanced control systems, such as PLC controllers, that enhance production speed and accuracy. The roll forming process used in this machine ensures a smooth, uniform finish on the purlins, which reduces the need for post-production processing.

Specifications

• Material: Cold-rolled steel, galvanized steel, or other high-strength metals as per client specifications
• Profile Types: C, Z, and U profiles, adjustable via a quick-change system
• Material Thickness: 1.5 mm to 3.0 mm (customizable to meet specific demands)
• Material Width: 80 mm to 300 mm (varies depending on profile requirements)
• Machine Speed: Up to 25 meters per minute
• Drive System: Hydraulic or electric motor
• Cutting System: Hydraulic cutting for precision cuts with minimal distortion
• Controller: PLC system with touch-screen interface for easy control and adjustments
• Power Requirement: 380V, 50 Hz, 3-phase (or as per customer requirement)
• Safety Features: Emergency stop button, safety guards around critical components
• Dimension (L x W x H): Approximately 12 m x 1.5 m x 1.4 m
• Weight: Ranges from 6 to 12 tons based on configuration and optional add-ons
• Optional Extras: Automated stackers, remote PLC systems for off-site control, uncoilers for feeding metal coils

Advantages of Using an Interchangeable Purlin Roll Forming Machine

1. Versatility: Can switch between multiple purlin types (C, Z, and U) with minimal setup time.
2. Cost-effective: Reduces the need for multiple machines by consolidating functionality.
3. Precision: High-accuracy control for consistent, high-quality purlins with each production cycle.
4. Production Efficiency: Fast changeover and high-speed output enhance productivity.
5. Reduced Waste: Optimized material use with hydraulic cutting minimizes scrap.

Setup and Installation

The machine is typically installed by experienced technicians who configure the settings based on the user’s requirements. After installation, operators are trained on the machine's functionalities, including profile switching, material loading, and using the PLC system for real-time adjustments.

Maintenance Requirements

Regular maintenance is essential for optimal performance. This includes:

• Lubrication: Regularly lubricate the rollers, chains, and other moving parts to reduce friction and wear.
• Cleaning: Keep the machine clean to prevent dust and debris buildup, especially around the rollers and cutting system.
• Component Inspection: Check hydraulic hoses, drive systems, and electrical connections routinely for wear and tear.
• Software Updates: Update the PLC system periodically to benefit from the latest features and stability improvements.

Question and Answer Section

Q1: What makes the interchangeable purlin roll forming machine different from other roll forming machines?
A: The main difference is its versatility. This machine can produce multiple purlin profiles (C, Z, and U) with an interchangeable setup, which reduces the need for multiple machines and allows manufacturers to switch between profiles efficiently without significant downtime.

Q2: How long does it take to switch between different purlin profiles?
A: Switching profiles usually takes between 15-30 minutes, depending on the operator’s experience and the machine's configuration. This quick changeover is one of the key advantages of this machine.

Q3: What industries commonly use purlins produced by this machine?
A: The purlins are widely used in construction, particularly for structural framing in industrial buildings, warehouses, garages, and agricultural structures.

Q4: What type of maintenance schedule is recommended for this machine?
A: A maintenance schedule with weekly lubrication, monthly inspections of critical components, and quarterly PLC system checks is recommended for optimal machine longevity.

Q5: Can this machine handle custom-sized purlins?
A: Yes, most interchangeable purlin roll forming machines can be customized to handle specific dimensions and material thicknesses based on customer requirements.

Q6: How much power does this machine typically consume?
A: The power consumption varies, but most machines require a 380V, 50 Hz, 3-phase power supply. However, specific requirements may differ based on the model and configuration.

Q7: What safety features are included in the machine?
A: Standard safety features include an emergency stop button, safety guards around critical components, and a failsafe on the PLC system to prevent operational errors.