Light gauge roll forming machine UK

Light gauge roll forming machines are designed to manufacture thin and lightweight metal profiles used in construction, especially for framing, roofing, and partition systems. These machines are essential for producing light steel framing (LSF) components like studs, tracks, and channels, widely used in residential, commercial, and industrial building projects. Known for their precision and efficiency, light gauge roll forming machines offer a reliable solution for mass-producing profiles with consistent quality.

Specifications

1. Machine Components:

• Roller Materials: High-grade steel with hard chrome plating for durability.
• Frame Structure: Heavy-duty welded steel to ensure stability and long-term performance.
• Motor Power: Variable, typically ranging from 5 kW to 15 kW, depending on production capacity.
• PLC Control System: Advanced PLC (Programmable Logic Controller) with a user-friendly interface.
• Hydraulic Cutting System: Integrated hydraulic system for high-precision cutting.
• Punching and Notching: Optional servo-driven punching and notching units for custom designs.

2. Performance:

• Speed: 10–30 meters per minute (adjustable based on profile complexity).
• Profile Thickness: 0.3 mm to 1.2 mm.
• Material Compatibility: Galvanized steel, aluminum, stainless steel, and coated steel.
• Profile Width: Customizable; common range is 50–150 mm.

3. Safety Features:

• Emergency stop buttons.
• Safety enclosures around moving parts.
• Overload protection systems.

4. Optional Extras:

• Uncoilers and Recoilers: Automatic or manual systems for efficient coil handling.
• Stackers: For easy collection and storage of finished products.
• Remote Control Systems: For convenient machine operation and troubleshooting.

Applications in the UK

Light gauge roll forming machines cater to the construction industry in the UK by providing lightweight, sustainable, and efficient solutions for building frameworks. These machines are integral to:

• Steel-framed houses.
• Partition walls in commercial spaces.
• Ceiling structures.
• Modular construction units.

Frequently Asked Questions (FAQs)

Q1: What profiles can a light gauge roll forming machine produce?
A: These machines can manufacture various profiles, including C-studs, U-tracks, Z-purlins, and custom shapes, depending on the dies and rollers installed.

Q2: Is the machine compatible with UK power supply standards?
A: Yes, most light gauge roll forming machines are compatible with the UK’s standard 415V, 50Hz, three-phase power supply.

Q3: What material thicknesses are supported?
A: The machine supports material thicknesses from 0.3 mm to 1.2 mm, suitable for light framing applications.

Q4: Can I customize the profiles for specific construction projects?
A: Yes, the machine can be equipped with customizable dies and rollers for project-specific profile designs.

Q5: How much space is required for installation?
A: A typical light gauge roll forming machine requires a floor area of approximately 10–15 meters in length and 2–3 meters in width.

Q6: What are the maintenance requirements?
A: Regular lubrication of moving parts, periodic alignment checks for rollers, and monitoring of the PLC system are essential for maintaining the machine's performance.

Q7: Are training and support available in the UK?
A: Many manufacturers and distributors in the UK provide installation, training, and ongoing support for their machines.

Q8: What is the cost of a light gauge roll forming machine?
A: Prices range from £30,000 to £80,000, depending on machine capabilities, optional features, and production capacity.