The Metal Barn Siding Roll Forming Machine is specifically designed to produce durable and aesthetically pleasing siding panels for barns, storage facilities, and agricultural buildings. These machines are highly efficient, producing precision-engineered siding panels with various profiles, including ribbed and corrugated patterns. They are ideal for creating panels with superior structural strength and resistance to weather conditions, ensuring longevity and minimal maintenance.

This machine is widely used in the construction, agriculture, and industrial sectors. It features a robust construction, advanced automation systems, and the flexibility to create custom profiles tailored to customer requirements.

Machine Specifications

1. Roller Materials: High-grade GCr15 steel with hard chrome plating for durability and precision.
2. Profile Types: Ribbed, corrugated, and other custom designs.
3. Frame Size: Heavy-duty steel frame, approximately 350-450 mm in width.
4. Motors:
   • Main Drive Motor: 5.5-11 kW, depending on the required production speed and panel size.
   • Hydraulic Motor: 3 kW for cutting operations.
5. Hydraulic Cutting System:
   • Precision hydraulic cutting system ensures clean cuts without deforming the panels.
   • Material for the cutter: Cr12Mov steel, heat-treated for enhanced durability.
6. Punching and Notching: Optional hydraulic or servo punching system for custom applications.
7. PLC System: Siemens or Mitsubishi PLC with touchscreen interface for automated control and error diagnostics.
8. Machine Speed:
   • Standard: 10-20 meters per minute.
   • High-Speed Option: Up to 40 meters per minute.
9. Material Compatibility:
   • Steel: Galvanized, pre-painted, or plain steel (thickness: 0.3 mm to 0.8 mm).
   • Aluminum and other soft metals (thickness: 0.4 mm to 1.2 mm).
10. Power Supply: 220V/380V/440V, 50Hz/60Hz, tailored to U.S. standards.
11. Safety Features:
    • Emergency stop buttons.
    • Protective enclosures over moving parts.
    • Overload protection system.

Optional Features

• Automatic Stacking System: Collects panels for organized storage.
• Remote PLC Monitoring: Allows remote operation and troubleshooting.
• Uncoilers and Recoilers: For handling coils of various weights (standard: 3-5 tons).
• Coil Car Tippers: For easy loading of heavy coils.
• Leveling System: Ensures flat and uniform panels.

Key Benefits

• High Precision: Ensures panels meet exact specifications with minimal errors.
• Efficiency: Automated operation and high-speed options reduce production time.
• Durability: Built to withstand the rigors of continuous operation.
• Flexibility: Produces a variety of profiles for different applications.
• Cost-Effective: Reduces material wastage and labor costs.

Setup and Installation

1. Site Preparation: Ensure the workspace is level and has sufficient power supply.
2. Unpacking and Assembly: Install the frame, rollers, and electrical systems as per the manual.
3. Calibration: Adjust rollers to match the desired profile dimensions.
4. Trial Run: Perform a trial production run to verify panel quality.
5. Operator Training: Train personnel on machine operation and maintenance.

Maintenance Requirements

• Regular lubrication of moving parts.
• Periodic inspection of rollers for wear and tear.
• Cleaning of the hydraulic system and checking oil levels.
• PLC software updates as needed.
• Immediate replacement of worn-out or damaged parts.

Frequently Asked Questions (FAQs)

Q1: What is the production capacity of a Metal Barn Siding Roll Forming Machine?
A1: The production capacity depends on the machine speed and profile complexity. Standard machines produce up to 20 meters per minute, while high-speed models can achieve 40 meters per minute.

Q2: What materials can this machine handle?
A2: The machine is designed for galvanized steel, pre-painted steel, plain steel, and aluminum. It supports material thicknesses ranging from 0.3 mm to 1.2 mm.

Q3: Can I customize the profile design?
A3: Yes, the machine supports customization for unique profiles. Simply provide your profile design or specifications during the order process.

Q4: How long does it take to set up the machine?
A4: The setup process typically takes 1-2 days, including installation, calibration, and operator training.

Q5: Is the machine compliant with U.S. standards?
A5: Yes, all machines are configured to meet U.S. electrical and safety standards, ensuring smooth integration into your facility.

Q6: What is the price range for Metal Barn Siding Roll Forming Machines?
A6: The price varies based on machine features and optional extras. Standard models range from $40,000 to $70,000, while high-speed or fully automated models can go up to $120,000.

Q7: What is the warranty period?
A7: Most manufacturers offer a one-year warranty, covering manufacturing defects and parts replacement. Extended warranties are also available.

Q8: How often should maintenance be performed?
A8: Routine maintenance should be performed every 6 months, with daily checks on lubrication and parts condition.