The Metal Bridge Decking Roll Forming Machine is designed to produce high-quality decking profiles used in bridge construction, commercial buildings, and other structural projects. Tailored for Alaska’s unique infrastructure needs, this robust machine can handle the demanding requirements of cold environments while delivering precision and durability.

Machine Description

This roll forming machine is engineered to manufacture a variety of decking profiles, including 1.5-inch B deck, 3-inch N deck, composite metal decks, and steel form decks. Custom profiles can also be produced based on specific project requirements, making it a versatile choice for bridge and large-scale construction projects in Alaska.

Key Features

• Customizability: Supports fixed base and cassette setups to adapt to diverse project requirements.
• High-Speed Performance: Capable of forming speeds exceeding 60 feet per minute for efficiency.
• Material Compatibility: Handles 18 to 22-gauge materials, suitable for both light and heavy-duty decking applications.
• Durability: Built with robust materials to withstand Alaska's cold climate and rugged terrain.
• Enhanced Safety: Optional safety covers and emergency stops (E-stops) ensure operator safety.
• Automated Solutions: Auto stackers and a hydraulic car make the production process seamless and reduce manual intervention.

Specifications

Roll Forming Machine

• Forming Speed: 60+ ft/min
• Material Thickness: 18g - 22g
• Machine Weight: 20 tons
• Machine Footprint: 85 ft
• Main Power: 480V, 3 Phase, 60Hz
• Motor: 32 HP
• Drive System: Gearbox & Chain Drive
• Number of Stations: 28
• Cutting Type: Pre-Flying Shear
• Optional Safety Features: Safety covers and E-stops

Uncoiler with Hydraulic Car

• Decoiling Speed: 60 ft/min
• Maximum Loading Capacity: 15,000 lbs
• Coil Width: 48 inches
• Machine Weight: 3.5 tons
• Machine Footprint: 14 ft x 6 ft x 6 ft
• Hydraulic Car Size: 35" x 28"
• Working Speed: Matches roll former speed
• Controls: Jog controls, proximity sensor, air brake

Applications

• Bridge decking for highways and overpasses
• Industrial and commercial building structures
• Custom metal decking for specialized projects

Question and Answer Section

Q: Can this machine handle custom decking profiles?

A: Yes, this machine is designed to produce custom profiles based on specific requirements, making it ideal for unique projects in Alaska.

Q: What safety features does this machine include?

A: It comes with optional safety covers and emergency stops (E-stops) to ensure a safe operating environment.

Q: Is the machine suitable for cold weather operation?

A: Absolutely. The machine's robust construction and durable components are well-suited to Alaska’s cold climate.

Q: What is the material range this machine can handle?

A: It can process materials ranging from 18-gauge to 22-gauge, ideal for heavy-duty and lightweight decking profiles.

Q: Does the machine include an uncoiler?

A: Yes, it includes a 15,000 lb hydraulic uncoiler with a decoiling speed of 60 ft/min for efficient material handling.

Q: How is the machine powered?

A: The machine operates on a 480V, 3-phase, 60Hz power supply and features a powerful 32 HP motor.

Why Choose This Machine for Alaska?

• Durability in Harsh Environments: Designed to endure cold and rugged conditions.
• Versatility: Produces a range of profiles, including custom options.
• Efficiency: High-speed operation and automated features reduce downtime.
• Reliability: Built with premium components for long-term performance.

This machine is the ultimate solution for bridge decking production in Alaska, meeting local construction needs with precision, speed, and reliability.