Metal building corner trim cold roll forming machine Florida

A Metal Building Corner Trim Cold Roll Forming Machine is an essential piece of equipment used in the fabrication of corner trim profiles for metal buildings. These trims are crucial for providing a finished, polished look while ensuring protection against water seepage and structural deterioration. Designed specifically to produce corner trims that complement PBR panel profiles, this machine is engineered to handle high-precision forming for the Florida, USA market, adhering to regional power supply standards and material preferences.

Machine Specifications

• Profile Compatibility: PBR (Florida, USA)
• Forming Speed: Up to 30 m/min (98 ft/min)
• Material Thickness: 0.4mm - 0.8mm (28 - 20 gauge)
• Material Type: Galvanized steel, aluminum, or pre-painted steel
• Roller Material: High-grade chromium-plated steel for durability and corrosion resistance
• Machine Weight: Approx. 4,500 kg (9,920 lbs)
• Machine Footprint: 7.5 m x 1.5 m x 1.4 m (24.6 ft x 4.9 ft x 4.6 ft)
• Main Power: 240V, 3-phase, 60Hz
• Frame Structure: Heavy-duty welded steel for enhanced stability and precision
• Control System: PLC-based control with touch screen interface
• Cutting System: Hydraulic cutting with high-precision blade (no material distortion)
• Drive System: Servo motor-driven for high accuracy
• Safety Features: Enclosed safety guards, emergency stop buttons, and overload protection
• Extras: Remote PLC system, coil car tipper, and stacker options available

Machine Description

This cold roll forming machine is tailored for the PBR panel profile, ensuring compatibility with the popular roofing and siding systems in Florida. With a forming speed of up to 30 m/min, the machine is capable of high-volume production while maintaining precise dimensional accuracy.

The rollers are made from hardened and chromium-plated steel to withstand prolonged use with minimal wear, ensuring consistent quality. The hydraulic cutting system ensures clean cuts without deforming the material, making it suitable for intricate corner trim designs.

The machine’s PLC system offers automated control, enabling easy adjustments for different material thicknesses and profile dimensions. With its robust steel frame, the machine minimizes vibrations during operation, ensuring high precision and long-term reliability.

Its compact footprint allows for easy installation in standard manufacturing setups, and the 240V, 3-phase, 60Hz power supply matches the local electrical standards in Florida.

Key Features

• Efficiency: High-speed operation to maximize production output
• Flexibility: Handles a range of material thicknesses and types
• Durability: Built for long-term performance with minimal maintenance
• Precision: Ensures high-quality PBR-compatible corner trims
• User-Friendly: Intuitive PLC interface for quick setup and operation

Common Questions and Answers

1. What types of materials can this machine process?
   The machine is designed to handle galvanized steel, aluminum, and pre-painted steel with thicknesses ranging from 0.4mm to 0.8mm.
2. Is this machine compatible with Florida’s PBR profiles?
   Yes, it is specifically engineered to produce corner trims that match PBR panel profiles commonly used in Florida.
3. What is the forming speed of this machine?
   The forming speed is up to 30 m/min, which translates to approximately 98 ft/min.
4. How much space does the machine require?
   The machine's footprint is 7.5 m x 1.5 m x 1.4 m (24.6 ft x 4.9 ft x 4.6 ft), making it suitable for most standard production facilities.
5. Can the machine accommodate different material thicknesses?
   Yes, it can process material thicknesses from 0.4mm to 0.8mm, with adjustments easily made via the PLC control system.
6. What power supply does the machine require?
   The machine requires a 240V, 3-phase, 60Hz power supply, aligning with electrical standards in Florida.
7. Is training provided for setup and operation?
   Yes, most manufacturers or suppliers include training and installation guidance to ensure smooth operation.
8. What maintenance does the machine require?
   Regular maintenance includes checking roller alignment, lubricating moving parts, and inspecting the hydraulic cutting system to ensure consistent performance.
9. Are additional features like stackers and remote PLC systems available?
   Yes, optional extras include stackers, remote PLC systems, and coil car tippers to enhance production efficiency.
10. What is the expected production capacity?
    Production capacity depends on the trim length and material type, but the machine can typically produce hundreds of trims per shift.