Metal Building Purlin roll forming machine Ohio, USA

The Metal Building Purlin Roll Forming Machine is a robust and efficient solution tailored for the metal building industry. Designed to meet the needs of manufacturers in Ohio, USA, this machine offers versatility and high performance, ideal for producing structural profiles such as C and Z purlins used in metal building frameworks. With its advanced technology and durable components, it ensures consistent quality and optimal production speeds.

Machine Specifications

• Profiles Produced: C and Z purlins
• Profile Sizes: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 feet per minute
• Material Thickness: Variable (depending on application)
• Machine Weight: 15 tons
• Machine Footprint: 60 feet x 12 feet
• Main Power: 32 HP, 480V, 3-phase
• Forming Stations: 21
• Cutting Type: Hydraulic shear for precise, burr-free cuts
• Control System: Delta PLC for automated operations and user-friendly controls
• Safety Covers: Yes, ensuring compliance with OSHA standards
• Optional Features:
  • Automatic uncoilers and recoilers
  • Remote PLC systems for easier control
  • Integrated punching systems

Machine Description

This roll forming machine is built with heavy-duty steel for long-term durability and precision. It features a modular design, enabling easy setup and maintenance. The forming stations are equipped with premium-quality rollers that ensure smooth and accurate shaping of purlins. The hydraulic shear system delivers clean, efficient cuts without compromising on production speed.

In Ohio's diverse manufacturing environment, the machine's adaptability to varying material thicknesses and coil widths ensures it can cater to both small-scale and industrial-scale production requirements. Its high-speed forming capability of 50-60 feet per minute makes it suitable for manufacturers aiming for quick turnaround times.

Profiles Related to the Machine

The Metal Building Purlin Roll Forming Machine produces C and Z purlins with the following specifications:

• Profile Sizes: 5" to 12"
• Material: Galvanized steel, cold-rolled steel, or other structural-grade metals
• Coil Width: Adjustable to match specific profile requirements
• Forming Speed: 50-60 feet per minute for high-efficiency output
• Material Thickness: Variable, depending on the structural needs of the project

Key Features for the Ohio Market

1. Energy Efficiency: The 32 HP motor operating at 480V ensures minimal energy waste, crucial for meeting Ohio's energy regulations.
2. Safety Standards: The inclusion of safety covers aligns with OSHA standards, vital for ensuring workplace safety.
3. Ease of Use: Delta PLC offers intuitive control, reducing the need for extensive operator training.
4. Robust Build: Designed to handle Ohio's variable climate conditions, ensuring consistent performance throughout the year.

Setup and Installation

The machine requires a floor space of 60 feet x 12 feet and is recommended to be installed in a facility with proper foundations and adequate electrical supply (480V, 3-phase). Setup includes calibration of rollers and testing of hydraulic shears, which can be completed by a trained technician.

Maintenance Requirements

• Daily: Clean the rollers and check for any debris.
• Monthly: Inspect hydraulic systems and lubricate moving parts.
• Quarterly: Check the alignment of rollers and recalibrate if needed.
• Annually: Conduct a full system audit, including electrical components and PLC systems.

Question and Answer Section

Q1: What are the most common profiles produced by this machine?
A: The machine is designed to produce C and Z purlins, ranging in size from 5" to 12", commonly used in metal building frameworks.

Q2: Can this machine handle galvanized steel?
A: Yes, the machine is compatible with galvanized steel, cold-rolled steel, and other structural-grade metals.

Q3: Is the forming speed adjustable?
A: Yes, the forming speed can be adjusted within the range of 50-60 feet per minute to meet specific production requirements.

Q4: What is the average production capacity?
A: The machine's high-speed capability allows for continuous production, producing approximately 2,500-3,000 feet of profiles per day, depending on the profile size.

Q5: How does the Delta PLC enhance operations?
A: The Delta PLC system automates the production process, provides precise control over forming operations, and includes a user-friendly interface for easy monitoring and adjustments.

Q6: Are custom profile sizes supported?
A: Yes, the machine can be customized to produce specific profile dimensions outside the standard range, upon request.

Q7: What is the warranty period for this machine?
A: The machine comes with a standard 1-year warranty covering manufacturing defects, with optional extended warranty plans.

Q8: Can the machine be shipped and installed in other states?
A: Yes, while this machine is optimized for Ohio-based operations, shipping and installation services are available nationwide.

Conclusion

The Metal Building Purlin Roll Forming Machine is an essential asset for manufacturers in Ohio, offering versatility, high performance, and compliance with safety standards. With its ability to produce a wide range of profile sizes efficiently, it is the perfect solution for meeting the growing demand in the metal building industry.