Metal Building Purlin roll forming machine Oregon, USA

A Metal Building Purlin Roll Forming Machine is a specialized piece of equipment designed to manufacture high-quality purlins used in metal building systems. Purlins are horizontal structural members in buildings that support roof loads and are essential for ensuring structural integrity. This machine is ideal for fabricators and builders in Oregon, USA, catering to the growing demand for durable and efficient metal building components.

Machine Description

The Metal Building Purlin Roll Forming Machine combines robust engineering and advanced automation to deliver precise purlin profiles. Engineered for efficiency, this machine ensures minimal material wastage, consistent output, and easy operation, making it a reliable solution for metal building manufacturers in Oregon's competitive market. Its versatility allows for the production of various purlin profiles and materials, catering to diverse project requirements.

Specifications

• Profiles: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable, accommodating a wide range of metal gauges.
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 Hp, 480V, 3-phase
• Roll Forming Stations: 21
• Cutting Type: Hydraulic shear for clean and precise cuts.
• Control System: Delta PLC with user-friendly interface.
• Safety Covers: Yes, ensuring compliance with safety regulations.

Profiles Produced

This machine produces various purlin profiles widely used in Oregon's metal building projects:

• C-Purlins: Ideal for structural support in roofing and wall systems.
• Z-Purlins: Commonly used in roofing applications for greater strength and load distribution.

Profile Specifications

• Profile Height: Adjustable from 5" to 12".
• Material: Steel, galvanized steel, and other metals suitable for structural applications.
• Material Thickness: Variable, depending on project requirements.
• Coil Width: Adjustable for custom profiles.

Features and Benefits

1. High Efficiency: Produces up to 60 ft/min, ensuring rapid project completion.
2. Flexibility: Capable of creating multiple purlin sizes and profiles.
3. Precision Engineering: 21 roll forming stations for consistent quality and dimensional accuracy.
4. Hydraulic Shear Cutting: Clean cuts with minimal material deformation.
5. Advanced Control: Delta PLC system ensures precise automation and ease of use.
6. Durable Construction: Built to handle heavy-duty operations and long production cycles.
7. Compact Footprint: Designed to fit efficiently in standard manufacturing spaces.

Applications

The machine is suited for the production of purlins used in:

• Commercial and industrial buildings.
• Agricultural structures.
• Warehouses and storage facilities.
• Metal-framed houses.

Setup and Installation

Setting up the Metal Building Purlin Roll Forming Machine in Oregon is straightforward:

1. Foundation Preparation: Ensure a stable and level base.
2. Power Connection: Requires 480V, 3-phase supply.
3. Material Loading: Easy-to-use coil loading system.
4. Calibration: Configure the machine for the desired purlin size and profile.
5. Trial Run: Test the system for accuracy before full-scale production.

Maintenance

• Regular lubrication of rollers and moving parts.
• Inspect and replace hydraulic fluid as needed.
• Periodic calibration of the Delta PLC system.
• Clean and inspect safety covers and ensure operational safety standards.

Question and Answer Section

Q1: What types of materials can the machine handle?
A1: The machine is designed to process various materials, including steel, galvanized steel, and other structural-grade metals.

Q2: Is the machine suitable for high-volume production?
A2: Yes, with a forming speed of 50 - 60 ft/min, it is highly efficient for large-scale production.

Q3: Can the machine produce custom-sized purlins?
A3: Absolutely. The adjustable profile height (5" to 12") and variable coil width allow for customization.

Q4: How is safety ensured during operation?
A4: The machine is equipped with safety covers and follows all standard safety protocols for industrial equipment.

Q5: Does the machine include training and technical support?
A5: Yes, comprehensive training and technical support are available to ensure smooth operation and maintenance.

Q6: How does the hydraulic shear system work?
A6: The hydraulic shear system delivers clean, precise cuts with minimal distortion, ensuring the integrity of the purlins.

Q7: What is the power requirement for this machine?
A7: The machine requires a 480V, 3-phase power supply with a 32 Hp motor.

Q8: Can this machine handle thick materials?
A8: Yes, the machine accommodates a range of material thicknesses to meet diverse project needs.

This Metal Building Purlin Roll Forming Machine is an investment in productivity and quality, perfectly suited for the dynamic construction industry in Oregon, USA. Its robust design, flexible features, and high efficiency ensure it meets the demands of modern metal building systems.