Metal building purlin roll forming machine USA

A Metal Building Purlin Roll Forming Machine is a specialized equipment used to manufacture purlins, the structural components used in metal buildings to support roof and wall panels. Purlins, typically in C, Z, or U shapes, are essential in metal building construction for their strength, durability, and lightweight properties.

This roll forming machine automates the production of purlins by feeding metal coils through a series of rollers that gradually shape the metal into the desired profile. It is an indispensable tool in the construction industry for producing purlins used in warehouses, factories, commercial buildings, and agricultural structures.

The machine offers versatility, enabling the production of different profiles (C, Z, and U) with adjustable sizes. Advanced machines come with automatic size adjustments, punching, and cutting features, ensuring high precision and productivity.

Specifications of Metal Building Purlin Roll Forming Machine

• Material Thickness: 1.5 mm to 4.0 mm
• Material Type: Galvanized steel, mild steel, or high-strength steel
• Machine Speed: Up to 25-30 m/min (depending on the profile and material)
• Profile Types: C, Z, U (with optional interchangeability)
• Profile Widths: 80 mm to 300 mm (adjustable)
• Roller Material: GCr15 steel with heat treatment for durability
• Punching System: Hydraulic punching with customizable patterns
• Cutting System: Hydraulic or servo-controlled cutting for high precision
• Drive System: Gearbox or chain drive
• Control System: PLC control system with a touchscreen interface
• Power Supply: 380V, 50/60Hz, 3-phase (adjustable based on country-specific requirements)
• Frame Construction: Heavy-duty steel structure for stability and durability
• Safety Features: Emergency stop buttons, safety guards, and enclosures
• Dimensions: Approx. 8-12 meters in length, depending on configuration

Features of Metal Building Purlin Roll Forming Machine

1. Adjustable Profiles: Quickly switch between C, Z, and U profiles with minimal downtime.
2. Precision Engineering: Ensures consistent output with high accuracy.
3. Automated Operations: PLC-controlled automation for seamless operation.
4. Punching and Cutting: Integrated systems for hole punching and cutting to size in one operation.
5. High Productivity: Capable of producing a large volume of purlins in a short time.
6. Durability: Built with heavy-duty components for long-term reliability.

Applications in the USA

The Metal Building Purlin Roll Forming Machine is widely used across various industries in the USA, including:

• Commercial Buildings: For warehouses, retail outlets, and office spaces.
• Agriculture: For barns, storage facilities, and greenhouses.
• Industrial Facilities: For factories, workshops, and production units.
• Residential Construction: Supporting metal roofs in modern housing projects.

Question and Answer Section

Q1: What profiles can the machine produce?
A: The machine can produce C, Z, and U-shaped purlins. Advanced models allow for automatic switching between profiles.

Q2: Can the machine handle different material thicknesses?
A: Yes, it typically handles materials ranging from 1.5 mm to 4.0 mm in thickness, depending on the configuration.

Q3: What is the production speed of the machine?
A: The production speed ranges from 25 to 30 meters per minute, depending on the profile and material specifications.

Q4: Is the machine customizable for specific punching patterns?
A: Yes, the hydraulic punching system allows for customizable patterns, making it adaptable for various construction needs.

Q5: What type of power supply does the machine require?
A: It operates on a 380V, 50/60Hz, 3-phase power supply, but this can be adjusted based on local power requirements in the USA.

Q6: How is the machine controlled?
A: It uses a PLC control system with a user-friendly touchscreen interface for easy operation.

Q7: What are the maintenance requirements?
A: Regular maintenance includes lubricating moving parts, inspecting rollers, and checking the hydraulic and electrical systems to ensure optimal performance.

Q8: Can the machine be used for large-scale production?
A: Absolutely. Its high productivity and automation make it ideal for large-scale industrial applications.

Q9: Are safety features included?
A: Yes, the machine is equipped with safety guards, enclosures, and emergency stop systems to ensure operator safety.

Q10: Is on-site installation support available?
A: Many manufacturers and suppliers offer on-site installation and training services to ensure the machine operates efficiently.