Metal deck flooring​ roll forming machine USA

Metal deck flooring is a crucial component in the construction industry, providing strong and durable support for buildings, bridges, and other structures. Metal deck flooring roll forming machines are specially designed to manufacture high-quality steel decking panels with precision, speed, and consistency.

For businesses and manufacturers in the USA, selecting the right metal deck flooring roll forming machine is essential due to strict industry regulations, specific power supply requirements, and material specifications.

This guide covers everything you need to know about Metal Deck Flooring Roll Forming Machines in the USA, including specifications, machine descriptions, and answers to frequently asked questions.

Metal Deck Flooring Roll Forming Machine – Full Description

A metal deck flooring roll forming machine is an advanced piece of industrial equipment used to produce metal deck panels efficiently. These machines are engineered to work with 18-gauge to 24-gauge steel sheets, ensuring strength and durability for flooring applications.

The roll forming process involves feeding a steel coil into the machine, where it undergoes a series of roller stations (28 stations in total) that progressively shape it into the required decking profile. The hydraulic shear cutting system ensures precise cutting with minimal material waste.

For the USA market, these machines are designed to comply with 480V – 3PH – 60Hz power standards, making them ideal for industrial environments. The 32hp motor ensures smooth operation with adequate power for continuous production.

With a robust chain drive or gearbox system, the machine delivers high torque transmission, ensuring stable and precise roll forming. Optional safety covers and E-stop features enhance operator safety, making it a reliable choice for high-volume metal deck flooring production.

Metal Deck Flooring Roll Forming Machine – Specifications

Key Features & Benefits of Metal Deck Flooring Roll Forming Machines

1. Precision Roll Forming:
   • The 28-station system ensures accurate and uniform profile shaping.
   • Hydraulic shear cutting provides clean edges with no distortion.
2. Heavy-Duty Design:
   • 20-ton weight ensures durability and stability during high-speed operations.
   • 85ft machine footprint accommodates large-scale production setups.
3. High-Speed Production:
   • Chain drive or gearbox system delivers high torque and efficiency.
   • Capable of producing long-length metal decking in a continuous process.
4. USA Power Compatibility:
   • Designed for 480V - 3PH - 60Hz, ensuring seamless operation in American industrial settings.
5. Safety & Reliability:
   • Optional safety covers help protect operators from moving parts.
   • Emergency stop (E-Stop) function ensures immediate shutdown in case of malfunctions.

Applications of Metal Deck Flooring Roll Forming Machines

These machines are widely used in various industries, including:
✅ Commercial & Industrial Construction – Used in warehouses, multi-story buildings, and bridges.
✅ Residential Projects – Provides strong and lightweight flooring solutions.
✅ Infrastructure Projects – Essential for highways, tunnels, and bridge construction.
✅ Prefabrication & Modular Building – Ideal for mass production of decking panels.

Frequently Asked Questions (FAQs)

Q1: What materials can the metal deck flooring roll forming machine process?

A: The machine can process galvanized steel, cold-rolled steel, and stainless steel with a thickness range of 18 gauge to 24 gauge.

Q2: What is the power supply requirement for this machine in the USA?

A: This roll forming machine is specifically designed for the USA market, operating at 480V - 3PH - 60Hz, which is standard for industrial applications.

Q3: How does the hydraulic shear cutting system work?

A: The hydraulic shear system uses hydraulic pressure to cut the formed metal deck into precise lengths, ensuring clean and burr-free edges.

Q4: What are the key safety features of this machine?

A: The machine includes E-Stop (emergency stop buttons) for immediate shutdown and optional safety covers to prevent accidental contact with moving parts.

Q5: Can this machine handle high-volume production?

A: Yes, with 28 roll forming stations, a 32hp motor, and a heavy-duty gearbox, this machine is designed for continuous and high-speed production.

Q6: What is the typical production speed of this machine?

A: The production speed varies based on material type and thickness, but it generally ranges between 25-40 feet per minute.

Q7: What is the installation and setup process for this machine?

A: The machine requires proper leveling, electrical connections (480V), and coil loading before production. Installation assistance is recommended for proper calibration and testing.

Q8: What is the expected lifespan of the machine?

A: With regular maintenance, including lubrication and component inspections, the machine can last 10-20 years depending on usage intensity.

Q9: Can I customize the profile of the metal decking produced?

A: Yes, customization options are available for different deck profiles, embossing patterns, and cut lengths to meet project requirements.

Q10: What maintenance does this machine require?

A: Routine maintenance includes:

• Checking lubrication levels (rollers, gears, and hydraulic system).
• Inspecting the chain drive and gearbox for wear.
• Cleaning the cutting blades and ensuring proper shear function.
• Checking electrical connections for stability and safety.

Conclusion

A Metal Deck Flooring Roll Forming Machine is an essential investment for construction companies and steel manufacturers in the USA. With high-speed production, robust design, and advanced safety features, this machine ensures efficiency and durability in metal deck fabrication.

If you are looking for a high-quality, USA-compatible roll forming machine, consider one that meets your material, power, and safety requirements for optimal performance.

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