Metal deck roll forming machine California USA

Metal deck roll forming machines are essential tools in the construction industry, used for producing high-quality metal decking sheets for floors and roofs. These machines are designed to meet the rigorous demands of structural strength, durability, and precision required in commercial, industrial, and residential construction projects. The California market, known for its stringent building codes and growing demand for sustainable infrastructure, presents an ideal landscape for metal deck roll forming machines.

Machine Description

A metal deck roll forming machine transforms coiled steel into precisely shaped decking profiles through a series of rollers. The resulting decking sheets are widely used in applications such as:

• Roof decking
• Floor decking
• Mezzanine floors
• Composite slabs in high-rise construction

The machines are built to ensure seamless production, high-speed operations, and consistent quality, tailored to the specific requirements of the California construction market, such as compliance with seismic safety standards.

Specifications

1. Material Input:
   • Material Type: Galvanized Steel, Aluminum, or Cold Rolled Steel
   • Material Thickness: 0.8 mm – 1.5 mm (customizable)
   • Coil Width: 1000 mm – 1250 mm
   • Material Strength: Up to 550 MPa
2. Machine Structure:
   • Frame: Welded steel frame for robust operation
   • Rollers: High-grade Cr12 steel or GCr15 with chrome coating
   • Shaft Diameter: 70–90 mm (hardened and ground)
3. Power and Motors:
   • Main Motor Power: 15–22 kW
   • Hydraulic Station Power: 5.5 kW
   • Electrical System: PLC-based control (brands like Siemens or Mitsubishi)
   • Voltage: Configured for US standards (220V/60Hz or 480V/60Hz)
4. Forming Capabilities:
   • Production Speed: 15–25 meters per minute
   • Profile Tolerance: ±0.5 mm
   • Cutting System: Hydraulic cutting with hardened steel blades
5. Dimensions:
   • Machine Size: 11,000 mm (L) x 1,500 mm (W) x 1,300 mm (H)
   • Weight: 9–12 tons
6. Additional Features:
   • Safety guards and enclosures
   • Automatic lubrication system
   • Pre-punching and pre-cutting options
   • Compatible with stackers and uncoilers for streamlined production

Targeting the California Market

• Seismic Compliance: Machines produce profiles that meet California’s seismic safety standards.
• Sustainability: Compatible with eco-friendly steel, promoting green building initiatives in the state.
• Industry Applications: Ideal for large-scale residential projects, commercial skyscrapers, and earthquake-resistant infrastructure.

Optional Features

• Stackers: Automatic stacking systems for efficient handling.
• Remote PLC Systems: Allowing remote monitoring and diagnostics.
• Coil Handling Systems: Uncoilers and coil car tippers for seamless material feeding.
• Custom Profile Adjustments: Meeting the diverse architectural demands in California.

Question & Answer Section

Q1: What are the main applications of metal decking sheets? A1: Metal decking sheets are primarily used for flooring, roofing, mezzanine structures, and composite slabs in construction. In California, they are popular for earthquake-resistant buildings and sustainable projects.

Q2: How does the machine ensure compliance with California’s building codes? A2: The machine produces decking profiles with high structural integrity, precision tolerances, and material specifications that meet or exceed California’s seismic and building code requirements.

Q3: Can the machine produce custom decking profiles for unique projects? A3: Yes, the machine can be configured to produce custom profiles, ensuring versatility to meet diverse architectural designs and project needs.

Q4: What materials are compatible with this machine? A4: The machine works with galvanized steel, aluminum, and cold-rolled steel, all of which are widely used in California’s construction industry.

Q5: How is the machine serviced and maintained? A5: Regular maintenance includes lubrication, roller alignment checks, and PLC system diagnostics. Many models come with remote monitoring systems for quick troubleshooting.

Q6: Is this machine suitable for high-volume production? A6: Absolutely. With a production speed of up to 25 meters per minute and robust automation features, the machine is ideal for high-volume operations.