Metal deck roll forming machine Oregan

A Metal Deck Roll Forming Machine is a specialized piece of equipment used to produce metal decking profiles commonly used in construction projects for flooring, roofing, and composite slabs. These machines are designed to create durable, high-quality decking with precise dimensions and enhanced structural integrity.

The Oregon construction market, with its focus on sustainable and efficient building practices, benefits significantly from metal deck roll forming machines. These machines provide the capability to produce customized decking profiles, aligning with local requirements and reducing material waste.

Specifications of a Metal Deck Roll Forming Machine

Here are the key specifications typically found in a metal deck roll forming machine:

1. Roller Materials:
   • High-grade chromium steel (hard chrome coated) for durability and wear resistance.
   • Rollers designed for specific profiles.
2. Frame Size:
   • Heavy-duty steel frame construction for stability.
   • Typical size: 450 mm to 600 mm width capacity, depending on the profile.
3. Motors:
   • Main Motor: 7.5 kW to 22 kW (varies by machine size and capacity).
   • Hydraulic Motor: 3 kW to 7.5 kW for cutting and punching operations.
4. PLC Control System:
   • Fully automated operation with touchscreen HMI for ease of use.
   • Programmable settings for various decking sizes and gauges.
5. Punching and Notching:
   • Hydraulic or servo-driven punching for precision holes.
   • Standard or custom punching dies available for composite applications.
6. Cutting System:
   • Hydraulic cutting system with high-speed operation.
   • Option for pre-cut and post-cut systems.
7. Machine Speed:
   • Production speed: 15 m/min to 40 m/min, depending on profile complexity.
8. Safety Features:
   • Safety guards and enclosures.
   • Emergency stop buttons and overload protection.
9. Material Capability:
   • Compatible with galvanized steel, cold-rolled steel, and other metal coils.
   • Thickness: 0.7 mm to 1.5 mm.
10. Dimensions:
    • Machine length: 10-15 meters.
    • Weight: 8-12 tons.

Features and Benefits

• Precision Manufacturing: Ensures uniform profiles for seamless installation.
• Customization: Adjustable settings for a variety of deck profiles.
• Durability: Built to withstand high-volume production with minimal maintenance.
• Eco-Friendly: Reduces material waste, aligning with Oregon’s sustainability goals.
• Versatility: Produces profiles suitable for commercial, residential, and industrial projects.

Popular Metal Deck Profiles

• Type B Decking: Used for roofing and flooring systems.
• Type N Decking: Ideal for high-strength floors.
• Composite Decking: Used for flooring slabs in combination with concrete.

FAQs About Metal Deck Roll Forming Machines

Q1: What types of metal can this machine process?
A: The machine can process galvanized steel, pre-painted steel, aluminum, and other metals, with thicknesses ranging from 0.7 mm to 1.5 mm.

Q2: How customizable are the deck profiles?
A: Highly customizable. The machine can adjust width, rib height, and punching patterns to suit specific project requirements.

Q3: How does it support sustainability in Oregon?
A: By minimizing material waste and allowing local production, it reduces transportation emissions and material loss.

Q4: What is the average production capacity?
A: Depending on the machine, it can produce 15 to 40 meters of metal deck per minute.

Q5: Are these machines compatible with Oregon’s power grid?
A: Yes, machines can be configured for 220V, 380V, or 440V, ensuring compatibility with Oregon's industrial power supply.

Q6: What is the maintenance requirement?
A: Regular lubrication of moving parts, periodic roller alignment checks, and cleaning ensure optimal performance.

Targeting the Oregon Market

The demand for metal decking in Oregon is fueled by its vibrant construction sector, driven by commercial, industrial, and residential projects. The versatility of these machines aligns with Oregon’s eco-friendly and cost-efficient construction goals. By investing in a metal deck roll forming machine, businesses in Oregon can ensure local availability of high-quality metal decking while reducing costs and environmental impact.

This blog not only provides valuable insights into metal deck roll forming machines but also aligns perfectly with the needs of the Oregon construction industry, making it a go-to resource for prospective buyers.