Metal deck roofing​ roll forming machine USA

Metal deck roofing is widely used across the United States for commercial, industrial, and residential construction due to its durability, weather resistance, and structural strength. The Metal Deck Roofing Roll Forming Machine plays a critical role in producing high-quality metal deck panels efficiently and precisely.

For manufacturers and roofing contractors in the USA, selecting the right roll forming machine is crucial to meet local standards and power requirements while ensuring cost-effective production. This article covers the full description, specifications, and a Q&A section to help buyers understand everything about Metal Deck Roofing Roll Forming Machines available in the USA.

Metal Deck Roofing Roll Forming Machine – Full Description

The Metal Deck Roofing Roll Forming Machine is designed to produce high-strength metal decking panels used in commercial and industrial construction projects. These machines are engineered for precision, durability, and high-speed production, catering to the roofing industry’s demands across the United States.

Equipped with heavy-duty rollers, a robust frame, and a hydraulic cutting system, this machine ensures smooth and accurate panel formation, minimizing material waste. It supports a material thickness range from 18-gauge to 24-gauge, making it ideal for structural metal roofing applications.

With an 85-foot-long footprint and weighing approximately 20 tons, this machine is designed for industrial-scale manufacturing. The 480V – 3 Phase – 60Hz power supply ensures compatibility with the standard industrial electrical grid in the USA, allowing for seamless integration into existing manufacturing setups.

The machine is equipped with 28 forming stations, ensuring precise shaping and profiling of metal deck roofing panels. The hydraulic shear cutting system guarantees clean and consistent cuts, reducing material wastage and enhancing product quality.

Optional safety covers and E-stops provide additional safety measures for operators, making the machine OSHA-compliant when required in certain work environments.

Machine Specifications

Here are the detailed specifications of the Metal Deck Roofing Roll Forming Machine available in the USA:

Key Features of the Machine

1. Heavy-Duty Roll Forming Stations – With 28 forming stations, the machine ensures accurate shaping of metal deck roofing profiles.
2. Hydraulic Shear Cutting System – Delivers clean, precise cuts for consistent panel lengths.
3. High Production Speed – Suitable for high-volume manufacturing with minimal downtime.
4. Compatible with USA Power Standards – Runs on 480V – 3 Phase – 60Hz, ensuring seamless integration into U.S. factories.
5. Durable and Robust Design – Built for heavy-duty industrial use, weighing 20 tons.
6. Safety Options Available – Optional safety covers and emergency stops to enhance workplace safety.
7. Chain Drive/Gearbox System – Provides efficient and reliable power transmission for consistent performance.

Applications of Metal Deck Roofing Roll Forming Machines

The Metal Deck Roofing Roll Forming Machine is widely used in various applications across the USA, including:

• Commercial Roofing – Used in warehouses, shopping malls, and office buildings.
• Industrial Buildings – Ideal for manufacturing plants and storage facilities.
• Residential Construction – Increasingly popular for metal roofs in modern housing.
• Infrastructure Projects – Used in bridges, stadiums, and other large-scale developments.
• Pre-engineered Metal Buildings (PEMB) – Key component in prefabricated metal structures.

Frequently Asked Questions (FAQs)

1. What is the price range of a Metal Deck Roofing Roll Forming Machine in the USA?

The price of a Metal Deck Roofing Roll Forming Machine varies based on features, customization, and brand. Generally, prices range from $150,000 to $400,000, depending on specifications and optional add-ons.

2. How fast can this machine produce metal deck roofing panels?

Production speed depends on material thickness and profile complexity. Typically, the machine can manufacture 30-60 feet per minute, ensuring high output for large projects.

3. Is this machine compatible with USA power requirements?

Yes, this machine is designed to run on 480V – 3 Phase – 60Hz, which is standard for industrial applications in the United States.

4. What materials can be used with this machine?

The machine is compatible with:

• Galvanized steel
• Aluminum
• Pre-painted steel
• Stainless steel

Material thicknesses range from 18-gauge to 24-gauge.

5. Does this machine require a foundation for installation?

Yes, due to its 20-ton weight and 85-foot footprint, a stable concrete foundation is recommended to support the machine and reduce vibrations during operation.

6. What kind of maintenance does this machine require?

Regular maintenance includes:

• Lubricating the rollers and chains to prevent wear and tear.
• Checking the hydraulic shear system to ensure accurate cuts.
• Inspecting the electrical components and E-stops for safety compliance.
• Cleaning and removing debris from forming stations to maintain smooth operation.

7. Can I get custom profiles with this machine?

Yes, the machine can be customized to produce specific profiles based on customer requirements. Custom tooling and roller modifications can be made to match project specifications.

8. How long does installation and setup take?

Installation typically takes 2-4 weeks, depending on site preparation and machine configuration.

9. Are training and technical support available?

Yes, most manufacturers provide onsite training and technical support to ensure operators understand the machine’s functions and safety protocols.

10. How does this machine compare to imported roll forming machines?

Unlike imported machines, U.S.-made Metal Deck Roofing Roll Forming Machines are built to OSHA safety standards, use standard USA electrical components, and offer faster local support and spare parts availability.

Conclusion

The Metal Deck Roofing Roll Forming Machine is an essential asset for the roofing, construction, and metal fabrication industries in the USA. With its robust construction, high-speed production capabilities, and compatibility with U.S. power standards, it provides an efficient solution for producing metal deck roofing panels.

Whether you are a manufacturer, contractor, or distributor, investing in a high-quality roll forming machine can improve production efficiency, ensure compliance with U.S. regulations, and maximize profitability.

For more details on pricing, customization, and purchasing options, feel free to contact a U.S.-based supplier or request a free quote today!