Metal furring channel roll forming machine USA

A Metal Furring Channel Roll Forming Machine is a specialized equipment designed to produce metal furring channels, which are widely used in ceiling and wall framing systems for both residential and commercial construction. These channels provide a stable framework for attaching drywall, ceilings, or other interior finishes. This machine ensures precision, high-speed production, and uniformity in channel dimensions, catering to the specific needs of the U.S. construction market.

Full Machine Description

The Metal Furring Channel Roll Forming Machine is engineered with cutting-edge technology to deliver high-quality furring channels that meet industry standards. The machine is built with a robust structure, designed to operate continuously in high-volume production environments while ensuring accuracy and durability.

This machine processes galvanized steel, aluminum, or other coated metals into precise furring channel profiles. It integrates advanced automation systems, allowing operators to control production parameters such as channel size, thickness, and length through an intuitive PLC interface.

Specifications

1. General Specifications

• Material Compatibility: Galvanized steel, aluminum, or other coated metals.
• Material Thickness: 0.4mm to 1.2mm.
• Width of Coil: Up to 300mm.
• Machine Speed: 15–30 meters per minute.
• Roller Stations: 10–16 stations (varies with profile design).
• Cutting System: Hydraulic cutting system with a tolerance of ±0.5mm.

2. Frame and Roller Specifications

• Frame Structure: Welded steel construction for high stability.
• Roller Material: GCr15 steel with hard chrome plating for extended durability.
• Shaft Diameter: 60mm–70mm, precision-ground and heat-treated.
• Roller Drive: Chain-driven or gear-driven systems.

3. Power and Control Systems

• Main Motor Power: 5.5kW–11kW (depending on machine capacity).
• Hydraulic Power Unit: 4kW with cooling system.
• Control System: PLC system with touch screen (Brands: Siemens, Mitsubishi, or Schneider).
• Voltage: 220V/380V, 60Hz, 3-phase (customizable for U.S. standards).

4. Additional Features

• Automatic Uncoiler: 5-ton capacity.
• Guiding System: Adjustable guiding for accurate material feeding.
• Punching Options: Pre-punching system for screw holes (optional).
• Safety Guards: Full enclosure for operator safety.
• Noise Level: Below 85dB.

5. Optional Extras

• Automatic stacker for finished channels.
• Coil handling systems like coil cars or tippers.
• Remote monitoring and diagnostics via PLC.

Question and Answer Section

1. What is the purpose of a metal furring channel?

Metal furring channels are used to create a stable framework for attaching drywall, ceilings, or other finishing materials. They are common in the U.S. construction industry for their durability, lightweight nature, and fire-resistant properties.

2. What materials can the machine process?

The Metal Furring Channel Roll Forming Machine can process galvanized steel, aluminum, and other coated metals within a thickness range of 0.4mm to 1.2mm.

3. How fast does the machine operate?

The machine operates at a speed of 15–30 meters per minute, depending on the material type and thickness.

4. Is it possible to customize channel profiles?

Yes, the machine is fully customizable to produce different furring channel sizes and profiles based on customer requirements.

5. Does the machine meet U.S. electrical standards?

Yes, the machine is available with voltage configurations of 220V or 380V, 60Hz, and 3-phase to comply with U.S. standards.

6. What maintenance does the machine require?

Regular maintenance includes lubrication of moving parts, inspection of the hydraulic and control systems, and periodic cleaning of rollers and shafts to prevent wear and ensure consistent production quality.

7. Can this machine handle bulk production?

Yes, the machine is designed for continuous, high-volume production, making it suitable for both small-scale and large-scale manufacturing operations.

8. Are there any additional tools required for operation?

The machine is equipped with all essential components for operation. However, optional tools like automatic stackers or remote PLC systems can enhance efficiency.