Metal hat channel roll forming machine USA

A Metal Hat Channel Roll Forming Machine is a specialized equipment designed to produce hat-shaped channels with precision and consistency. Hat channels are widely used in the construction industry for structural framing, furring, and other support applications. These machines streamline production by automating the forming process, making it cost-efficient and time-saving for manufacturers.

The machine transforms flat metal coils into hat-shaped profiles by sequentially bending and shaping the material through a series of rollers. The final product meets specific dimensional requirements, ensuring uniformity and high quality.

This machine is particularly popular in the USA, catering to industries that require durable and lightweight metal structures. It supports various metal materials such as galvanized steel, aluminum, stainless steel, and cold-rolled steel.

Specifications

1. Material Compatibility:
   • Material Types: Galvanized steel, aluminum, stainless steel, and cold-rolled steel.
   • Material Thickness: 0.5 mm to 2.0 mm.
   • Material Width: Customizable based on hat channel size.
2. Profile Sizes:
   • Width: 1-4 inches.
   • Height: 1-2 inches.
   • Flange Width: 0.5-1.5 inches.
   • Customizable profile sizes available.
3. Roller Materials:
   • High-quality chromed steel with heat treatment for durability.
4. Frame:
   • Heavy-duty steel frame for stability during operation.
5. Drive System:
   • Motor Power: 5-15 kW (varies by model).
   • Transmission: Chain or gear drive.
6. Cutting System:
   • Type: Hydraulic or pneumatic cutting for precision.
   • Blade Material: High-strength steel for extended durability.
7. Control System:
   • PLC System: Integrated with touchscreen interface for easy operation.
   • Supports auto/manual operation modes.
   • Error detection and real-time monitoring.
8. Machine Speed:
   • Production Speed: 10-30 meters per minute.
9. Safety Features:
   • Emergency stop button.
   • Safety guards and enclosures.
   • Overload protection.
10. Dimensions:
    • Length: 25-35 feet.
    • Width: 5-8 feet.
    • Height: 5-6 feet.
11. Power Supply:
    • 220V/380V, 50/60Hz, three-phase (adjustable for U.S. standards).
12. Optional Add-ons:
    • Uncoilers (manual or automatic).
    • Recoilers.
    • Stackers.
    • Coil Car Tippers.
    • Remote monitoring systems.

Common Applications of Hat Channels

• Ceilings: Support for drop ceilings and drywall installations.
• Walls: Furring strips for wall cladding and panels.
• Roofing: Reinforcements for lightweight structures.
• Industrial Uses: Frames and support systems for HVAC installations.
• Commercial Construction: Reinforced beams and structures.

Question and Answer Section

Q1: What is the lead time for a Metal Hat Channel Roll Forming Machine in the USA?
A: The lead time typically ranges from 4 to 12 weeks, depending on customization requirements and stock availability.

Q2: What materials can this machine process?
A: The machine supports galvanized steel, stainless steel, aluminum, and cold-rolled steel, with thicknesses between 0.5 mm to 2.0 mm.

Q3: Can I customize the profile sizes for my specific needs?
A: Yes, the machine can be tailored to produce profiles with specific dimensions according to your project requirements.

Q4: What type of cutting system does the machine use?
A: The machine uses a hydraulic or pneumatic cutting system for precision cuts without deforming the material.

Q5: What is the expected lifespan of the machine?
A: With proper maintenance, the machine can last 10-15 years or more.

Q6: Is it easy to operate?
A: Yes, the machine comes with a PLC control system and a user-friendly interface, making it easy for operators to manage.

Q7: What safety measures are included?
A: The machine is equipped with emergency stop buttons, safety guards, and overload protection to ensure a safe working environment.

Q8: Can the machine be shipped and installed in the USA?
A: Yes, the machine can be shipped to any state in the USA. Installation services and operator training are also available.

Q9: What industries commonly use hat channels?
A: Industries like construction, HVAC, roofing, and commercial framing are primary users of hat channels.

Q10: What is the price range of this machine?
A: Prices typically range from $40,000 to $120,000, depending on the machine’s features and specifications.