Metal hat channel roll forming machine USA

Condition
New
Listing ID
49650
Location
United States

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A Metal Hat Channel Roll Forming Machine is a specialized piece of equipment used to manufacture precise, high-quality hat channels. These channels are essential components in lightweight structural systems, particularly for concealed grid gypsum ceilings and other framing applications. In the USA, the demand for metal hat channel roll forming machines has grown significantly due to the increasing use of advanced metal framing in residential, commercial, and industrial projects.

Machine Specifications

  • Total Power: 18 kW
  • Speed: 16–18 m/min
  • Dimensions (L × W × H): (8–17) × (1.2–1.6) × 1.6 m
  • Roller Stations: 14–20
  • Material Thickness: 1.0–3.0 mm (Grade G300–G550)
  • Drive System: Chain drive with 1" sprocket chain gear drive
  • Control Panel:
    • Programmable for setting profile length and quantity
    • Dual operational modes: Automatic and Manual
  • Forming System:
    • Roller Material: High-grade No.45 forged steel
    • Roller Station Count: 12–14 rows
    • Material Thickness for Feeding: 0.3–0.8 mm

Description

The Metal Hat Channel Roll Forming Machine is engineered for precision and efficiency, offering robust construction and reliable operation. Its rollers, crafted from high-grade No.45 forged steel, ensure long-lasting durability and accuracy. The machine is designed to handle a wide range of material grades (G300–G550) and thicknesses, enabling it to produce versatile hat channels for various applications.

The chain-driven system enhances the machine's stability, while the programmable control panel simplifies operations by allowing precise adjustments for length and quantity. Whether operated manually or in automatic mode, this machine guarantees uniform, high-quality production. Its compact dimensions make it ideal for facilities of varying sizes, and the advanced design ensures low maintenance and high productivity.

Profiles Produced

The Metal Hat Channel Roll Forming Machine can produce profiles commonly used in lightweight structural framing systems. These include:

  • Furring Channels: Ideal for concealed grid systems in gypsum ceilings.
  • Carrying Channels: Used for supporting secondary structures in ceilings.
  • Studs and Tracks: Essential components in wall framing.
  • Wall Angles: Used for edge finishing and providing structural support.
  • Main Frame Channels: Core structural elements in suspended ceiling systems.

Profile Specifications:

  • Material: High-tensile steel (G300–G550)
  • Thickness: 1.0–3.0 mm
  • Sizes: Customizable to meet specific project requirements

Frequently Asked Questions (FAQ)

1. What materials can the machine process?
The machine can handle high-tensile steel materials graded G300–G550, with thicknesses ranging from 1.0 to 3.0 mm.

2. How fast can the machine produce hat channels?
The production speed is 16–18 meters per minute, depending on the material and profile specifications.

3. Is the machine compatible with American power standards?
Yes, the machine is compatible with standard power requirements in the USA, and can be customized to specific voltage and frequency needs.

4. What is the maintenance requirement for this machine?
Regular lubrication of moving parts, inspection of rollers for wear, and periodic tightening of the chain drive are recommended to ensure optimal performance.

5. Can the machine be used for custom profiles?
Yes, the programmable control panel allows for customization of profile lengths, sizes, and shapes to meet diverse project needs.

6. Is the machine suitable for large-scale production?
Absolutely. Its robust design, high-speed operation, and precision forming capabilities make it ideal for industrial-scale production.

7. Does the machine include a warranty?
Most suppliers provide a warranty of 12–24 months, covering manufacturing defects and major component failures.

Conclusion

The Metal Hat Channel Roll Forming Machine is an indispensable tool for modern construction and framing projects in the USA. Its ability to produce durable, high-precision profiles, combined with user-friendly features like programmable controls and dual operation modes, makes it a top choice for manufacturers. Whether you are producing standard or customized profiles, this machine is designed to meet the high demands of the American market.

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