Metal Purlin Roll Forming Machine

Condition
New
Listing ID
53605
Location
Saudi Arabia

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The C Z Purlin Roll Forming Machine is a high-performance, fully automatic roll forming machine designed to produce C and Z-shaped steel purlins with exceptional accuracy and efficiency. Ideal for large-scale metal roofing and structural applications, this machine offers seamless interchangeability between C and Z profiles with minimal downtime. Built with premium materials and advanced technology, it ensures long-lasting performance and superior cutting precision.

This machine is commonly used in the construction of warehouses, workshops, and industrial buildings, where C and Z purlins are essential for structural support. Engineered to meet international quality standards, this roll forming machine is an excellent investment for manufacturers and builders seeking reliable and efficient solutions.

Key Details About This Machine

  • Model No.: C Z Purlin Roll Forming Machine

  • Certification: CE, ISO9001, SGS

  • Condition: New

  • Automatic Grade: Fully Automatic

  • Control Type: PLC (Mitsubishi PLC and Transducer)

  • Shaft Diameter: 82mm

  • Rollers Material: Cr12MOV Mould Steel with Quenched Treatment

  • Shafts Material: High Grade No.45 Carbon Wrought Steel

  • Cutting Blade: Cr12MOV Mould Steel with Hardness 58-60 HRC

  • Electric Elements: Mitsubishi PLC and Transducer

  • Material Thickness: 1.5-3.0 mm or 2.0-4.0 mm

  • Main Motor Power: 5.5 kW × 3 Motors

  • Forming Speed: 18 m/min

  • Weight: Approx. 23 Tons

  • Certification: ISO9001, CE

  • Warranty: 36 Months

  • Machine Frame: H450, Wall Thickness 45mm

  • Transportation: Suitable for Sea and Road Transmission

Different Types of This Machine

  1. C Purlin Roll Forming Machine – Specializes in producing C-shaped purlins with high efficiency.

  2. Z Purlin Roll Forming Machine – Produces Z-shaped purlins with fast interchangeability.

  3. C/Z Purlin Interchangeable Roll Forming Machine – Capable of forming both C and Z purlins by switching between profiles quickly and easily.

  4. Fully Automatic Purlin Roll Forming Machine – With automatic size adjustment and cutting features.

  5. Adjustable Purlin Roll Forming Machine – Allows modification of width and height for various profile sizes.

Key Components of This Machine

  1. Decoiler/Uncoiler: Feeds the steel coil into the machine.

  2. Guiding Equipment: Ensures precise alignment of the material.

  3. Roll Forming Stations: 15 stations with high-precision rollers.

  4. Cutting System: Hydraulic cutting system with Cr12MOV blades.

  5. PLC Control System: Mitsubishi PLC for automated control and accurate operations.

  6. Hydraulic System: For cutting and punching processes.

  7. Output Table: Collects finished purlins and facilitates easy handling.

Typical Applications of This Machine

  • Steel Building Construction

  • Warehouse and Industrial Structures

  • Roofing and Cladding Systems

  • Agricultural and Commercial Buildings

  • Solar Panel Mounting Systems

  • Garage and Storage Facilities

Design Standards for This Machine

  • Compliance with ISO9001, CE, and SGS Certifications.

  • Adherence to international safety and quality standards.

  • Precision control through Mitsubishi PLC systems.

  • High-performance materials for shafts, rollers, and blades.

Machine Specifications

SpecificationDetails
Machine ModelPurlin Roll Former
Operation WayFully Automatic
CertificationISO9001, CE
Warranty36 Months
CustomizationAvailable
WeightAbout 23 Tons
Material Thickness1.5-3.0 mm or 2.0-4.0 mm
Main Motor Power5.5 kW × 3 Motors
Forming Rollers Quantity15 Stations
Shaft Diameter82 or 90 mm
Roller MaterialCr12MOV., Hardness 58-60 HRC
Machine FrameH450
Wall Thickness45mm
Forming Speed18 m/min
Transport MethodIn Containers, Sea & Road Transmission

Pricing Details for This Machine

The price for a C Z Purlin Roll Forming Machine varies based on specifications, size, and additional features. Internationally, the price typically ranges between:

  • Basic Model: $35,000 - $45,000 USD

  • Advanced Model with Automation: $50,000 - $65,000 USD

  • High-Performance Model with Customization: $70,000 - $250,000 USD

For an exact quote, contact Machine Matcher for a tailored price based on your requirements.

Installation and Commissioning of This Machine

  1. Pre-Installation Inspection: Ensure proper placement and alignment.

  2. Electrical & Hydraulic Setup: Connect to the appropriate power supply and hydraulic system.

  3. Machine Calibration: Adjust roller stations, cutting, and punching systems.

  4. Trial Run & Fine-Tuning: Perform test runs to ensure profile accuracy.

  5. On-Site Training: Guide operators on efficient machine use.

⚙️ Operation and Maintenance of This Machine

  • Daily Maintenance: Lubricate moving parts and clean debris.

  • Periodic Checks: Inspect shafts, rollers, and cutting blades.

  • PLC System Review: Update software and check for errors.

  • Blade Replacement: Monitor blade condition and replace when necessary.

  • Hydraulic System Check: Check for leaks and ensure correct oil levels.

Selecting This Machine: Considerations and Guidance

  • Profile Specifications: Ensure compatibility with C and Z profiles.

  • Material Thickness: Verify the required thickness range.

  • Production Volume: Choose a machine suitable for your production scale.

  • Automation Requirements: Consider automatic vs. manual size adjustment.

  • Budget and ROI: Evaluate cost vs. long-term benefits.

Benefits of This Machine

  • High Precision: Produces accurate profiles with minimal errors.

  • Automatic Interchangeability: Quickly switch between C and Z profiles.

  • Durability: Rollers and shafts made from hardened materials for long life.

  • Customizable Options: Adjustable for different profile sizes and thicknesses.

  • Fast Production Speed: Up to 18 m/min ensures efficient operation.

Limitations of This Machine

  • Initial Setup Time: Requires careful alignment and calibration.

  • High Initial Investment: Cost may be prohibitive for small-scale operations.

  • Power Consumption: Requires consistent power supply for optimal performance.

Cost Comparison of This Machine

  • Basic Model: Lower cost but limited features.

  • Advanced Model: Medium cost with automation and customization.

  • High-Performance Model: Higher initial cost but maximum efficiency.

Troubleshooting Issues of This Machine

  • Misalignment of Profiles: Check roller alignment and adjust settings.

  • Cutting Blade Wear: Replace worn-out blades promptly.

  • Hydraulic System Leaks: Inspect hoses and seals for damage.

  • PLC System Errors: Reset the system and check sensor connections.

Machine Location: Saudi Arabia

This machine is available for immediate delivery to Saudi Arabia. Machine Matcher offers assistance with shipping, documentation, and customs clearance.

Brand & Warranty Information

  • Brand: Available under leading global brands with customization options.

  • Warranty: 36 Months covering machine parts, PLC system, and motors.

Question and Answer Section

Q1: What is the forming speed of this machine?
A: The forming speed is approximately 18 m/min.

Q2: Can this machine handle different thicknesses?
A: Yes, it supports material thicknesses between 1.5-3.0 mm or 2.0-4.0 mm.

Q3: How long does it take to switch between C and Z profiles?
A: Profile change typically takes 10-15 minutes.

Q4: What is the lifespan of this machine?
A: With regular maintenance, it can last for over 10 years.

How Machine Matcher Can Help with Buying and Inspection

Machine Matcher simplifies the process of selecting and purchasing roll forming machines by providing:

  • Tailored Matching: Matches your profile drawings and material requirements to the best machines.

  • Trusted Global Network: Sourcing from trusted manufacturers worldwide with competitive prices.

  • Expert Support: Guidance on machine specs, setup, shipping, and installation.

  • Inspection Services: Ensuring machine quality and compliance with specifications.

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