Metal purlin roll forming machine USA

Metal purlin roll forming machines are advanced manufacturing equipment used to produce metal purlins, which are essential structural components in building construction. Purlins are horizontal beams that provide structural support for roofs, walls, and other frameworks. The machine automates the process of creating purlins in various sizes and profiles, such as C, Z, and U shapes, ensuring precision and consistency. These machines are widely used in the construction and steel fabrication industries across the United States.

Machine Description

A metal purlin roll forming machine operates by feeding metal sheets or coils into the machine, which then shapes them into the desired profile using a series of rollers. These machines are equipped with advanced features like hydraulic cutting, servo-motor controls, and a programmable PLC system to enhance efficiency and customization. The machine supports quick profile changes, allowing it to produce multiple purlin types with minimal downtime.

Machine Specifications

General Specifications

• Profile Types: C, Z, U, and interchangeable profiles.
• Material Thickness: 1.5 mm to 3.5 mm (customizable as needed).
• Material Width: Up to 500 mm.
• Material Types: Galvanized steel, stainless steel, and high-strength steel.

Roller System

• Roller Material: High-grade steel (Cr12 with heat treatment or GCr15 for enhanced durability).
• Number of Rollers: 16–22 (varies with profile type and machine configuration).
• Roller Coating: Chrome plating for corrosion resistance.

Cutting System

• Cutting Method: Hydraulic or fly-shear cutting.
• Material of Cutting Blade: Cr12Mov or SKD11 steel for precision and longevity.
• Cutting Tolerance: ±1 mm.

Drive System

• Motor Power: 11 kW to 15 kW (varies by machine size and capacity).
• Transmission: Gearbox drive for smooth and stable operation.

Control System

• PLC System: Fully programmable with touchscreen interface.
• Operating Modes: Automatic and manual modes for flexibility.
• Language Options: English and other languages as required.

Production Speed

• Average Speed: 15–30 m/min.
• Profile Changeover Time: 5–15 minutes (with quick-change tooling options).

Optional Features

• Automated punching and notching systems.
• Pre-cut or post-cut configurations.
• Remote PLC control and diagnostics.
• Stackers for automated profile collection.

Machine Dimensions

• Length: 10–15 meters.
• Width: 1.5–2.0 meters.
• Height: 1.5–2.0 meters.
• Weight: Approximately 8–15 tons (depending on configuration).

Applications

Metal purlins produced by these machines are widely used in:

• Industrial and commercial building frameworks.
• Warehouse and factory roofing systems.
• Agricultural sheds and barns.
• Solar panel mounting structures.

Question and Answer Section

Q1. What are the primary advantages of using a metal purlin roll forming machine?

• High precision and consistency in profile dimensions.
• Ability to handle various material types and thicknesses.
• Quick profile changes reduce downtime.
• Automated operation improves productivity and reduces labor costs.

Q2. How do I choose the right purlin roll forming machine for my needs?

• Determine the profiles you need (e.g., C, Z, or U).
• Assess your required material thickness and width.
• Consider production speed and volume requirements.
• Ensure compatibility with power supply standards in your area (e.g., 110V/60Hz or 220V/60Hz in the USA).

Q3. Can this machine produce multiple profiles?

Yes, most metal purlin roll forming machines are designed for versatility and can produce multiple profiles, such as C, Z, and U purlins, with quick-change tooling.

Q4. What maintenance is required for this machine?

• Regular lubrication of rollers and cutting systems.
• Periodic inspection of PLC systems and electrical components.
• Routine cleaning to prevent material buildup.

Q5. Is training provided for machine operation?

Yes, most manufacturers or suppliers provide training and support during installation to ensure efficient machine operation.

Q6. What is the average cost of a metal purlin roll forming machine in the USA?

The cost ranges from $50,000 to $150,000 depending on the machine's specifications, features, and optional add-ons.

Q7. How long does it take to install and set up the machine?

Installation typically takes 2–5 days, depending on the complexity of the setup and the availability of a skilled installation team.