Metal purlin roll forming machine USA

A Metal Purlin Roll Forming Machine is a specialized piece of equipment designed to produce metal purlins efficiently and with precision. Purlins are essential structural components in the construction of roofs and walls, providing support and stability to various structures. This machine is widely used in the USA due to the growing demand for lightweight, durable, and customizable steel components in the construction and building industry.

Machine Specifications

• Profile Range: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 feet per minute
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 feet x 12 feet
• Main Power: 32 HP, 480V, 3-phase
• Number of Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC system
• Safety Covers: Included for operator safety

Machine Description

The Metal Purlin Roll Forming Machine is engineered to handle a wide range of profile sizes and material specifications, making it an ideal choice for the U.S. market. It is equipped with a high-speed forming system capable of producing purlins with consistent quality and accuracy at speeds of up to 60 feet per minute. The hydraulic shear cutting system ensures clean and precise cuts without damaging the profiles.

The machine’s design includes a robust frame to handle heavy-duty operations, ensuring durability and long-term performance. Its advanced Delta PLC control system allows for easy operation, automated adjustments, and high production efficiency, minimizing downtime and manual intervention.

Profiles Produced

This machine is capable of forming various purlin profiles, including C, Z, and U shapes. These profiles are essential for structural applications, such as:

• Roof and wall supports
• Industrial sheds
• Storage buildings
• Warehouses
• Agricultural structures

Profile Specifications

• Width: 5" to 12"
• Coil Width: Variable based on profile requirements
• Material Thickness: Can be adjusted for specific structural needs

Benefits of the Machine

1. High Efficiency: Produces up to 60 feet per minute, optimizing production times.
2. Versatility: Accommodates variable coil widths and material thicknesses.
3. Precision: Hydraulic shear cutting for clean, accurate profiles.
4. Durability: Built with heavy-duty materials for long-lasting performance.
5. Safety Features: Comes with safety covers to protect operators.

Applications in the USA

This machine is widely utilized in construction projects across the USA, including:

• Commercial buildings
• Residential housing projects
• Industrial complexes
• Agricultural storage solutions

Setup and Installation

The machine is shipped in modular components for easy transportation. Installation requires professional technicians to ensure proper alignment and calibration. Detailed instructions and support are provided for seamless setup.

Maintenance Requirements

Regular maintenance is key to optimal performance:

• Lubricate moving parts monthly.
• Inspect and replace worn-out rollers and cutting blades.
• Check electrical systems and PLC connections periodically.
• Ensure safety covers are in place and functional.

Question and Answer Section

Q1: What is the forming speed of the machine?
A1: The forming speed is 50-60 feet per minute, depending on the material thickness and profile complexity.

Q2: What profiles can this machine produce?
A2: The machine can produce C, Z, and U profiles ranging from 5 inches to 12 inches in width.

Q3: Is this machine compatible with variable coil widths?
A3: Yes, the machine is designed to handle variable coil widths for added versatility.

Q4: What is the main power requirement?
A4: The machine requires 32 HP power, with a 480V, 3-phase electrical connection.

Q5: How many stations does this machine have?
A5: The machine features 21 stations for precise and efficient forming.

Q6: Does the machine include safety features?
A6: Yes, safety covers are included to ensure operator safety during operation.

Q7: Can this machine handle different material thicknesses?
A7: Yes, it is capable of processing various material thicknesses based on project requirements.

Q8: What type of cutting system does the machine use?
A8: It uses a hydraulic shear cutting system for clean and precise cuts.

Q9: Is technical support available for installation?
A9: Yes, technical support is provided to assist with setup and installation.

Q10: What industries use this machine in the USA?
A10: This machine is widely used in the construction, agriculture, and industrial sectors.