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Metal roof trim roll forming machine USA

Condition
New
Listing ID
44937
Supplier
Roll Forming Machines United States
Location
United States

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A Metal Roof Trim Roll Forming Machine is specialized equipment used to manufacture various metal trim profiles such as ridge caps, drip edges, valley trim, and edge flashing, essential for roofing systems. These profiles ensure weatherproofing, enhance structural integrity, and provide a polished finish to metal roofing installations. This machine is widely used in the roofing industry across the USA, catering to contractors, manufacturers, and construction companies.

The machine transforms metal coils into high-precision trim profiles in continuous lengths. Its automated process reduces material waste, minimizes manual labor, and delivers consistent quality, making it an essential asset for manufacturers seeking efficiency and cost-effectiveness.

Machine Specifications

FeatureDetails
Roller MaterialsHigh-grade chromium steel for durability and corrosion resistance.
Roll Forming Stages10–16 stations, depending on the complexity of the trim profile.
Profile Thickness (Gauge)0.3 mm to 1.2 mm (30–18 gauge)
Material CompatibilityGalvanized steel, aluminum, stainless steel, and pre-painted steel.
Frame ConstructionWelded steel frame for stability and durability.
Cutting SystemHydraulic cutting with hardened steel blades for precise cuts.
Punching SystemOptional hydraulic or servo-driven punching for custom holes or slots.
Control SystemPLC system with touchscreen interface for easy operation and programming.
Motor Power7.5 kW–15 kW, depending on capacity requirements.
Machine Speed15–30 m/min, adjustable based on profile complexity.
Safety FeaturesSafety guards, emergency stop buttons, and overload protection.
Power Supply220V/60Hz or 480V/60Hz (customized for USA standards).
Coil Width100–500 mm (depending on the profile).
Optional ExtrasDecoilers, recoilers, stacking systems, and remote PLC access.

Common Metal Roof Trim Profiles

  1. Ridge Cap: Covers roof ridges and protects against water leakage.
  2. Drip Edge: Guides water away from the roof edges and fascia.
  3. Valley Trim: Protects the roof valley, directing water to the gutters.
  4. J-Channel: Provides a clean edge for panel ends and windows.

Setup and Installation

  1. Preparation: Ensure the machine is installed on a leveled and sturdy floor.
  2. Electrical Connection: Connect to a power supply that meets the machine’s specifications.
  3. Coil Loading: Mount the metal coil onto the decoiler and align it with the feed system.
  4. Programming: Use the PLC system to set profile dimensions, lengths, and quantities.
  5. Testing: Run a sample production cycle to verify the profile dimensions and quality.

Maintenance Tips

  • Regularly inspect and lubricate rollers and gears.
  • Clean the cutting blades to ensure precise cuts.
  • Check the hydraulic system for leaks and maintain oil levels.
  • Tighten bolts and inspect the alignment of the rollers periodically.
  • Update the PLC system firmware for optimal performance.

Frequently Asked Questions (FAQs)

1. What are the most popular trim profiles in the USA?
Ridge caps, drip edges, and valley trims are widely used in the USA due to their critical roles in weatherproofing and roof edge protection.

2. Can this machine produce multiple profiles?
Yes, the machine can be equipped with interchangeable rollers or a quick-change cassette system to produce various profiles.

3. What is the average production speed?
Production speed ranges from 15 to 30 meters per minute, depending on the complexity of the trim profile.

4. Is the machine compatible with USA power standards?
Yes, the machine can be customized to work with 220V/60Hz or 480V/60Hz power supplies.

5. How long does it take to install the machine?
Installation typically takes 2–3 days, including testing and operator training.

6. What materials are supported?
The machine supports galvanized steel, aluminum, stainless steel, and pre-painted steel.

7. Are there any safety features?
Yes, the machine is equipped with safety guards, emergency stop buttons, and overload protection to ensure operator safety.

8. How much space is required for the machine?
The machine requires a space of approximately 25 ft x 6 ft for installation and operation.

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