Metal roofing roll forming machine Jacksonville

A metal roofing roll forming machine is an essential piece of equipment designed to produce high-quality metal roofing panels with consistent profiles. These machines are widely used in the construction industry for creating durable roofing solutions for residential, commercial, and industrial applications.

The machine transforms coiled sheet metal into pre-designed roofing profiles with precision, offering customization in terms of length, design, and specifications. Its robust construction, automated features, and user-friendly operation make it an indispensable tool for roofing manufacturers.

Specifications of Metal Roofing Roll Forming Machine

Here are the standard specifications of a metal roofing roll forming machine suitable for applications in Jacksonville:

• Roller Materials: High-grade 45# steel with hard chrome plating for durability and corrosion resistance.
• Frame Construction: Heavy-duty steel structure for stability during operation.
• Roller Stations: 14-20 stations, depending on the profile design.
• Profile Types: Options for trapezoidal, corrugated, standing seam, and custom profiles.
• Sheet Thickness: Compatible with metal sheets of 0.3–0.8 mm.
• Working Speed: 10–20 meters per minute (standard) or up to 40 meters per minute (high-speed models).
• Control System: PLC system with a touch-screen interface for precise control and easy adjustments.
• Cutting Mechanism: Hydraulic cutting system with high-speed steel blades for smooth and accurate cuts.
• Motor Power: 5.5–7.5 kW main motor, with an additional hydraulic motor of 3 kW.
• Power Supply: 380V, 50Hz, or customized to local standards in Jacksonville.
• Coil Width: 1000–1250 mm.
• Weight: Approximately 5–8 tons, depending on the machine model and specifications.
• Dimensions: 6.5–8 meters (L) x 1.5 meters (W) x 1.5 meters (H).
• Optional Add-ons:
  • Automatic stacker for finished panels.
  • Uncoiler (manual or hydraulic).
  • Decoilers with capacity up to 10 tons.
  • Coil car for easy material handling.

Key Features

1. High Efficiency: Automates the roofing panel production process, ensuring high speed and consistent output.
2. Customizable Profiles: Supports a wide range of roofing designs to meet customer requirements in Jacksonville.
3. User-Friendly Operation: Intuitive PLC control system minimizes manual intervention.
4. Durable Construction: Built to withstand heavy-duty operations in demanding environments.
5. Low Maintenance: Requires minimal upkeep, ensuring long-term reliability.

Applications in Jacksonville

The metal roofing roll forming machine is ideal for:

• Residential and commercial building projects.
• Industrial sheds and warehouses.
• Agricultural structures like barns and silos.
• Portable buildings and modular construction.

Question and Answer Section

Q1: How does the machine accommodate different roofing profiles?

The machine is equipped with interchangeable rollers and adjustable stations to produce various roofing profiles, such as trapezoidal, corrugated, or standing seam. Custom profile designs can also be programmed into the PLC system.

Q2: What is the lead time for installation in Jacksonville?

Installation typically takes 3–5 days after delivery, depending on the complexity of the setup and the availability of power supply connections.

Q3: Can the machine handle colored metal sheets?

Yes, the machine is compatible with pre-painted galvanized steel (PPGI), aluminum, and other coated materials, maintaining the finish during the forming process.

Q4: What maintenance is required?

Routine maintenance includes lubrication of moving parts, cleaning the rollers, checking electrical connections, and inspecting the hydraulic system for leaks. A detailed maintenance manual is provided with the machine.

Q5: How energy-efficient is the machine?

Modern metal roofing roll forming machines are designed for optimal energy consumption. For example, a standard machine operating at full capacity typically consumes 5–7 kW per hour.

Q6: Is training provided for operation?

Yes, training sessions are available either online or onsite in Jacksonville to ensure smooth operation by your staff.

Q7: What is the warranty period?

Most manufacturers offer a 1–2 year warranty covering parts and labor, excluding wear and tear components like cutting blades.

This guide provides a detailed overview of metal roofing roll forming machines, making it easier for manufacturers and construction professionals in Jacksonville to select the right equipment for their needs.