Metal shed siding roll forming machine USA

A Metal Shed Siding Roll Forming Machine is a specialized industrial machine designed to produce high-quality, durable metal siding panels for sheds, barns, and other structures. These machines are engineered for efficiency, consistency, and precision, delivering custom shed siding profiles tailored to customer requirements.

This machine is widely used in the construction, agricultural, and storage industries in the USA, where metal sheds are in high demand due to their longevity, ease of installation, and low maintenance. It automates the production process, minimizing material waste and labor costs, while ensuring superior-quality siding panels.

Machine Specifications

1. Roller Materials:
   High-grade steel rollers with chrome plating to ensure durability and precision shaping.
2. Frame Size:
   Heavy-duty welded steel frame for stability and vibration resistance during operation.
3. Power Requirements:
   220V/380V, 3-phase, 50/60 Hz, adaptable to specific customer needs.
4. Motors:
   • Main Motor: 7.5 kW – 11 kW (depending on production capacity).
   • Hydraulic Motor: 4 kW for cutting and punching operations.
5. Hydraulic Cutting System:
   Equipped with a high-precision hydraulic shear for clean and accurate cuts.
6. Punching and Notching:
   Optional hydraulic punching and notching systems available for creating fastening or decorative holes.
7. PLC Control System:
   • Brand: Mitsubishi/Siemens
   • User-friendly touch screen interface for programming and operation.
   • Can store multiple panel profiles for quick switching.
8. Machine Speed:
   Up to 20-30 meters per minute, depending on panel complexity and thickness.
9. Profile Material:
   • Materials: Galvanized steel, aluminum, coated steel.
   • Thickness: 0.3 mm to 0.8 mm.
10. Panel Dimensions:
    • Width: Customizable (commonly 36 inches).
    • Length: Adjustable through PLC system.
11. Safety Features:
    • Safety guards and enclosures around moving parts.
    • Emergency stop buttons and overload protection.
12. Extras:
    • Automatic stackers for finished panels.
    • Uncoilers and recoilers for efficient coil handling.
    • Remote PLC system for monitoring and troubleshooting.
    • Pre-cut and post-cut options.

Setup and Installation

• Duration: Typically 2-3 days, including calibration and test runs.
• Requirements: A flat, stable foundation and proper electrical connections.
• Training: On-site training is provided for operators and maintenance staff.

Maintenance Requirements

1. Daily:
   • Check for debris on rollers and clean as necessary.
   • Inspect for unusual vibrations or noises.
2. Weekly:
   • Lubricate moving parts.
   • Tighten bolts and connections.
3. Monthly:
   • Test the hydraulic system and replace fluids if needed.
   • Verify calibration and panel dimensions.
4. Annually:
   • Comprehensive inspection by a certified technician.
   • Replace worn-out rollers or cutting blades.

Question and Answer Section

Q1: What materials can this machine process?
A1: The machine can process galvanized steel, aluminum, and coated steel with thicknesses ranging from 0.3 mm to 0.8 mm.

Q2: How customizable are the siding profiles?
A2: The machine can be customized to produce a wide range of profiles, including ribbed and corrugated designs. Specific dimensions can be programmed into the PLC system.

Q3: Is the machine suitable for high-volume production?
A3: Yes, with a speed of up to 30 meters per minute, it is ideal for high-volume production facilities.

Q4: What is the standard lead time for delivery?
A4: The lead time varies but generally takes 6-8 weeks from the date of order confirmation.

Q5: How energy-efficient is the machine?
A5: The machine is designed with energy-efficient motors and optimized for minimal energy consumption without compromising performance.

Q6: What is the average lifespan of this machine?
A6: With proper maintenance, the machine can last over 10-15 years.

Q7: Can this machine be shipped and installed in the USA?
A7: Yes, the machine can be shipped to any location in the USA. Installation and training services are provided upon request.

Q8: Are financing options available?
A8: Financing options depend on the supplier, but many offer flexible payment terms.

Q9: Does the machine comply with USA safety standards?
A9: Yes, it meets OSHA safety standards and other industry regulations in the USA.

Q10: What industries commonly use this machine?
A10: The machine is popular in the construction, agriculture, and storage industries for manufacturing siding panels for sheds, barns, and warehouses.