Metal sheet roofing roll forming machine USA

Metal sheet roofing roll forming machines are specialized equipment designed for producing high-quality metal roofing sheets efficiently and precisely. These machines cater to various industries, including construction, real estate development, and renovation projects, providing durable and weather-resistant roofing solutions.

The USA market demands versatile, energy-efficient, and reliable machines that comply with international standards. Below is a detailed overview, including specifications, description, and answers to common questions.

Machine Description

A metal sheet roofing roll forming machine transforms metal coils into precise roofing profiles. It uses a series of rollers to shape the metal into desired forms without compromising structural integrity. Equipped with automated systems, these machines ensure high-speed production with minimal manual intervention.

Key Features

1. Automated PLC System: For seamless control and efficient production.
2. Hydraulic Cutting System: Ensures accurate and clean cuts without deforming the material.
3. Durable Rollers: Made from high-grade steel or chrome-coated to withstand wear and tear.
4. Customizable Profiles: Suitable for a variety of roofing profiles, including corrugated, standing seam, trapezoidal, and tile sheets.
5. Safety Features: Includes safety guards, emergency stop buttons, and enclosures.

Specifications

• Roller Materials: High-strength steel with hard chrome plating for durability.
• Punching and Notching: Hydraulic or servo-driven, based on the profile requirements.
• Cutting System: Hydraulic or servo-powered with cutting dies.
• Frame Size: Typically ranges from 3000mm to 8000mm in length.
• Motors:
  • Main Motor Power: 7.5 kW to 22 kW, depending on machine size.
  • Hydraulic Motor Power: 5.5 kW or more.
• PLC Control System: Touchscreen interface with pre-programmed profile options.
• Machine Speed: 12–30 meters per minute (adjustable).
• Material Thickness: Compatible with 0.3–1.2mm thickness.
• Material Types: Galvanized steel, aluminum, and pre-painted steel.
• Profile Width: Customizable, typically between 600mm to 1250mm.
• Coil Loading Capacity: Up to 5 tons.
• Power Supply: 380V/50Hz or customizable for U.S. power standards.

Common Roofing Profiles Produced

• Corrugated Sheets: Widely used for agricultural and industrial applications.
• Standing Seam Panels: Popular for modern architecture and high-end residential projects.
• Tile Profiles: Mimics traditional clay or concrete tiles.
• Trapezoidal Sheets: Known for strength and durability in commercial buildings.

Extras and Add-ons

1. Uncoilers and Recoilers: For managing heavy metal coils.
2. Stackers: For automated stacking of finished products.
3. Remote PLC Systems: Allows for remote monitoring and troubleshooting.
4. Leveling Systems: Ensures a smooth surface for precise rolling.
5. Coil Handling Systems: Includes tippers and coil cars for easy loading.

Setup and Installation

• Duration: 2–5 days depending on the machine complexity.
• Space Required: A minimum of 20m x 5m for operation.
• Support: Includes technical support, user manuals, and training sessions.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Calibration of cutting dies for precision.
• Inspection of the hydraulic system for leaks.
• Cleaning the PLC interface and electrical components.

Question and Answer Section

Q1: What materials are compatible with metal sheet roofing roll forming machines?
A1: The machine is compatible with galvanized steel, aluminum, pre-painted steel, and other lightweight metals ranging from 0.3mm to 1.2mm in thickness.

Q2: Can this machine produce multiple profiles?
A2: Yes, it can be configured to produce multiple profiles such as corrugated, trapezoidal, and standing seam panels, depending on customer requirements.

Q3: What is the average production speed of these machines?
A3: The production speed ranges between 12 to 30 meters per minute, which can be adjusted based on material and profile complexity.

Q4: How do I ensure compliance with U.S. standards?
A4: Most machines are designed to meet international quality standards. Customizations for U.S. power requirements (e.g., 220V or 480V) are available upon request.

Q5: What are the common maintenance tasks?
A5: Regular lubrication, inspection of hydraulic systems, calibration of cutting dies, and cleaning of rollers are essential for long-term performance.

Q6: What is the cost of a metal sheet roofing roll forming machine?
A6: Prices range from $40,000 to $120,000, depending on specifications, add-ons, and automation level.

Q7: Are training and technical support included?
A7: Yes, manufacturers often provide on-site training, technical manuals, and remote support for installation and troubleshooting.