Metal strut channel roll forming machine USA

Metal strut channels are widely used in construction, electrical wiring support systems, and industrial shelving. A Metal Strut Channel Roll Forming Machine is designed to manufacture these channels efficiently, ensuring consistency in quality, speed of production, and adaptability to various strut channel profiles. Here is a comprehensive look at the machine, its specifications, features, and more.

Machine Description

The Metal Strut Channel Roll Forming Machine is a specialized system engineered to produce high-quality strut channels from metal coils. These machines are suitable for creating single and double channels (slotted and plain) in different sizes and gauges. The roll forming process ensures precise bending and cutting of the metal sheets into the desired shape.

This machine is highly versatile and used across industries such as construction, electrical systems, and industrial shelving due to its ability to produce durable and uniform channels with minimal waste.

Machine Specifications

Below are the detailed specifications of a standard Metal Strut Channel Roll Forming Machine:

1. Roller Materials

• Material: GCr15 steel, heat-treated for durability
• Coating: Hard chrome plating for corrosion resistance
• Number of Rollers: 16–20 (depending on profile complexity)

2. Punching and Notching System

• Type: Hydraulic punching and notching
• Punching Speed: Up to 20 holes per minute
• Material Compatibility: MS, stainless steel, and aluminum

3. Cutting System

• Type: Hydraulic cutting
• Blade Material: Cr12MoV steel, heat-treated
• Cutting Accuracy: ±0.5 mm

4. Servo Motors

• Power: 5.5–7.5 kW
• Control: High-precision for smooth material feeding

5. Hydraulic System

• Pressure: 12–16 MPa
• Motor Power: 5.5 kW
• Cooling System: Integrated oil cooler

6. Frame and Base

• Frame Material: Welded steel
• Thickness: 20–30 mm
• Base: Heavy-duty to withstand vibrations

7. PLC Control System

• Brand: Siemens or Mitsubishi
• Interface: Touchscreen with multilingual options
• Functionality: Fully automatic operation with manual override

8. Machine Speed

• Production Speed: 12–20 meters per minute
• Punching and Cutting Speed: Integrated for uninterrupted production

9. Power Supply

• Voltage: 380V, 50Hz/60Hz (customizable for the USA)
• Phase: Three-phase

10. Safety Features

• Guards: Enclosures for moving parts
• Emergency Stop: Strategically placed buttons
• Sensors: For automatic fault detection

Optional Features

1. Remote PLC System: Enables remote monitoring and troubleshooting.
2. Automatic Stacker: Stacks finished channels for efficient handling.
3. Uncoilers: Single or double-head options for seamless coil feeding.
4. Leveling System: Ensures straightness of metal strips before forming.
5. Customized Dies: For unique profiles or perforation patterns.

Setup and Installation

1. Foundation Preparation: Install on a concrete floor to minimize vibration.
2. Alignment: Ensure the machine is level and aligned with the coil feeder.
3. Calibration: Configure the PLC for specific profile dimensions.
4. Testing: Perform trial runs to verify punching, cutting, and roll forming accuracy.

Maintenance Requirements

• Lubrication: Regular lubrication of rollers, hydraulic systems, and cutting blades.
• Cleaning: Keep the machine free from metal dust and debris.
• Inspection: Monthly checks for roller alignment, PLC functionality, and motor performance.
• Spare Parts: Maintain a stock of critical spare parts like blades and dies.

Question and Answer Section

Q1: What is the minimum and maximum material thickness the machine can handle?

• The machine can process materials from 1.5 mm to 3.0 mm thick, depending on the strut channel profile.

Q2: Can this machine produce both slotted and plain strut channels?

• Yes, the machine is equipped with punching and notching systems to produce both slotted and plain strut channels.

Q3: How customizable is the machine?

• The machine is highly customizable. It can be tailored to produce various sizes, shapes, and perforation patterns of strut channels.

Q4: What is the average lead time for delivery in the USA?

• The average lead time for delivery is 8–12 weeks, depending on customization requirements.

Q5: Is training provided for machine operation?

• Yes, training is typically included as part of the installation process. Manuals and video tutorials are also provided.

Q6: What type of profiles can be produced?

• The machine can produce C-shaped, U-shaped, and Z-shaped strut channels commonly used in construction and electrical industries.

Q7: What is the warranty period?

• The standard warranty period is 1 year for parts and service, excluding consumables like blades.