Metal stud and track roll forming machine in the USA

A Metal Stud and Track Roll Forming Machine is a high-precision manufacturing system designed to produce metal studs and tracks used in drywall framing and interior construction. These machines are capable of forming steel sheets into standardized profiles with consistent quality and accuracy, making them indispensable for the construction and infrastructure industries.

The machine processes galvanized steel or other metal coils and shapes them into U-shaped tracks and C-shaped studs. These profiles are widely used in framing applications for partitions, ceilings, and walls, particularly in commercial and residential buildings.

Key Features of the Machine

1. High Precision: Achieves precise profile dimensions and smooth finishes.
2. Customizable Profiles: Produces different sizes of studs and tracks based on project requirements.
3. Durability: Built with high-grade materials for longevity and reliability.
4. Automation: Equipped with advanced PLC systems for fully automated operation, ensuring efficiency.
5. Adjustability: Offers quick changeovers for different profile sizes without significant downtime.

Specifications

• Material Compatibility: Galvanized steel, aluminum, or stainless steel.
• Material Thickness: 0.4 mm to 1.2 mm (adjustable based on client requirements).
• Profile Width: Ranges from 40 mm to 150 mm.
• Rollers:
  • Material: GCr15 steel with heat treatment.
  • Number: Typically 12–20 stations, depending on the design.
• Main Motor Power: 5.5–15 kW (varies with machine size and complexity).
• Hydraulic Cutting System:
  • Power: 4–7.5 kW.
  • Cutting Type: Hydraulic die cutting for burr-free edges.
• Control System: PLC-based system with HMI (Human-Machine Interface) for easy operation.
• Machine Speed: Up to 40 meters per minute.
• Dimensions: Approximately 6,000 mm x 1,000 mm x 1,200 mm.
• Weight: Around 3–6 tons.
• Optional Extras:
  • Servo feeder system.
  • Pre-punching and embossing units.
  • Coil handling equipment like uncoilers and stackers.

Applications

• Drywall framing in residential and commercial buildings.
• Ceiling suspension systems.
• Partitions for offices, schools, and hospitals.

Question and Answer Section

Q1: What are the benefits of using a metal stud and track roll forming machine?

• Answer: These machines offer high production efficiency, precision in profile dimensions, consistent quality, and reduced material waste. They also allow for the customization of profiles to meet diverse project needs.

Q2: What materials can the machine process?

• Answer: The machine is compatible with galvanized steel, stainless steel, and aluminum, with thicknesses typically ranging from 0.4 mm to 1.2 mm.

Q3: Is the machine customizable for different stud and track sizes?

• Answer: Yes, the machine supports quick adjustments and changeovers, enabling the production of various stud and track sizes.

Q4: How does the hydraulic cutting system enhance the process?

• Answer: The hydraulic cutting system ensures precise, burr-free cuts, which improve the final product quality and reduce post-processing requirements.

Q5: What is the typical production speed?

• Answer: The machine can produce up to 40 meters of profile per minute, making it highly efficient for large-scale projects.

Q6: Are these machines suitable for the U.S. market?

• Answer: Absolutely. These machines are tailored to meet U.S. standards and construction industry demands, with customizable options for regional requirements.

Q7: What optional features can be added to enhance functionality?

• Answer: Optional features include pre-punching and embossing units, servo feeders, stackers, and coil handling systems for improved automation and efficiency.

Q8: How do I maintain the machine?

• Answer: Regular maintenance includes cleaning the rollers, lubricating moving parts, inspecting the hydraulic system, and ensuring the PLC system is updated. Proper training for operators also ensures smooth functioning.