Metal stud roll forming machine UK

A Metal Stud Roll Forming Machine is specialized equipment designed to produce lightweight steel framing components like metal studs and tracks used in drywall partitions and ceiling systems. These machines are integral to the construction industry, particularly for non-load-bearing walls in residential, commercial, and industrial projects. They are efficient, cost-effective, and ensure consistent quality and precision.

The machine transforms galvanized steel coils into finished stud and track profiles through a continuous roll forming process. It combines various operations such as uncoiling, feeding, leveling, punching, and cutting to create custom profiles with minimal waste.

Specifications

1. Roller Materials
   • High-grade steel with chrome coating for durability and smooth finishing.
   • Hardened to HRC 58-62 to ensure longevity.
2. Frame Size
   • Heavy-duty steel frame, designed to minimize vibration and ensure stability.
3. Power Supply
   • 380V, 50Hz, 3-phase (customizable to UK standards).
4. Motor and Drive System
   • Servo motors for high precision.
   • Total motor power: 7.5-15 kW (depending on machine capacity).
5. PLC Control System
   • Siemens or Mitsubishi PLC for automated operation.
   • Touchscreen interface for easy operation and profile customization.
6. Machine Speed
   • 20-50 meters per minute, depending on profile complexity.
7. Profile Width
   • Adjustable width range: 40-150 mm for studs and tracks.
8. Material Thickness
   • Compatible with steel thicknesses between 0.5 mm to 1.2 mm.
9. Punching and Notching
   • Hydraulic punching system for service holes or slots.
   • Accurate notching for ease of installation.
10. Cutting System
    • Hydraulic cutting mechanism with hardened steel blades.
    • Pre-cut or post-cut options available.
11. Safety Features
    • Emergency stop buttons.
    • Safety guards and enclosures.
12. Dimensions and Weight
    • Machine size: 8m x 1.2m x 1.5m.
    • Approximate weight: 5-7 tons.

Question and Answer Section

1. What are the primary applications of a metal stud roll forming machine?
Metal stud roll forming machines are used to produce steel framing components for drywall partitions, ceilings, and other lightweight construction applications. They are widely used in commercial buildings, residential projects, and industrial facilities.

2. What materials are compatible with this machine?
The machine works with galvanized steel coils, ensuring corrosion resistance and durability. It is also compatible with steel thicknesses ranging from 0.5 mm to 1.2 mm.

3. Is the machine customizable for UK electrical standards?
Yes, the machine can be configured to operate with the UK's standard 380V, 50Hz, 3-phase power supply.

4. How does the PLC system enhance machine operation?
The PLC system automates the roll forming process, enabling precise control of profile dimensions, punching patterns, and cutting lengths. It reduces human error and increases production efficiency.

5. What profiles can the machine produce?
The machine can produce various stud and track profiles, including C-studs, U-tracks, and customized profiles based on project requirements.

6. How is maintenance handled for this machine?
Regular maintenance includes lubricating moving parts, inspecting rollers for wear, and ensuring the hydraulic and electrical systems function correctly. Detailed manuals and optional service agreements are often provided by manufacturers.

7. Can this machine handle high production volumes?
Yes, with speeds of up to 50 meters per minute and robust construction, the machine is designed for high-volume production.

8. What is the average delivery time for a metal stud roll forming machine to the UK?
Delivery times vary based on the manufacturer and customization requirements but typically range from 6 to 10 weeks.

9. Are there any additional accessories available?
Optional accessories include uncoilers, stackers, coil handling systems, and remote PLC control systems for enhanced functionality.

10. What is the price range of a metal stud roll forming machine?
The price typically ranges from £40,000 to £120,000, depending on specifications, production capacity, and additional features.