Midwest metal roofing manufacturer roll forming machine USA

The Midwest metal roofing manufacturer roll forming machine is a state-of-the-art equipment specifically designed for the U.S. market. It caters to the growing demand for precision, durability, and efficiency in producing metal roofing profiles. This machine is engineered to meet the unique challenges of roofing manufacturers across the Midwest, ensuring high-quality outputs that comply with American standards.

Machine Specifications

• Machine Dimensions: 40 feet long × 5 feet wide
• Material Gauge Capability: 24g to 29g
• Pre-Shear System: Included, for precise cutting before forming
• Computer Batching System: Integrated for automated production scheduling and accuracy
• Number of Stands: 18 stands, ensuring consistent roll forming performance
• Roller Material: Heavy-duty rollers designed for durability and precision
• Motor Type: Heavy-duty motor for uninterrupted operation under high loads
• Drive System: Chain drive for robust and reliable power transmission
• Safety Features: E-stops and safety covers to ensure operator safety and meet OSHA standards
• Measurement Display: Digital readout in inches for precise material length tracking
• Compatible Accessories:
  • Works seamlessly with a 10,000 lb uncoiler equipped with a coil car for efficient material handling

Description of the Machine

The Midwest metal roofing roll forming machine is a robust and efficient system tailored to produce high-quality roofing profiles. Built with American manufacturing standards in mind, the machine integrates advanced automation and safety features to streamline production while ensuring the safety of operators. Its heavy-duty components and precise engineering make it suitable for long-term, high-volume operations, perfect for manufacturers serving residential, commercial, and industrial roofing markets.

The machine is designed to handle a range of metal gauges (24g to 29g), catering to various roofing applications. The integrated pre-shear system allows for accurate cuts before forming, reducing material waste. With 18 forming stations, it guarantees consistent profile shaping with minimal deformation or inaccuracies.

Profiles Produced

This machine is specifically designed to produce a variety of popular roofing profiles used in the Midwest market, such as:

1. Standing Seam Panels: Ideal for both residential and commercial projects, these panels offer sleek aesthetics and superior water resistance.
2. Ribbed Panels: Known for their structural integrity and ease of installation, ribbed panels are widely used in agricultural and industrial buildings.
3. Corrugated Panels: Durable and lightweight, corrugated panels are perfect for roofing and siding applications.
4. PBR Panels: A cost-effective option with enhanced durability and weather resistance for commercial and industrial roofing.

Profile Specifications

• Material Sizes: 40 feet long × 5 feet wide
• Material Gauge: Supports 24g to 29g
• Pre-Shear Capability: Ensures accurate cuts for each profile
• Finish Options: Compatible with galvanized steel, aluminum, and pre-painted steel

Question and Answer Section

Q1: What is the production capacity of this machine?
A1: The machine can handle a production speed of up to 50 feet per minute, depending on the profile complexity and material type.

Q2: Can this machine process materials other than steel?
A2: Yes, it can process aluminum and other non-ferrous metals, provided they fall within the supported gauge range of 24g to 29g.

Q3: Is the machine easy to operate?
A3: Absolutely. It comes with a user-friendly computer batching system and digital readouts for precise operation and minimal training requirements.

Q4: What safety features are included?
A4: The machine is equipped with emergency stop buttons, safety covers for moving parts, and compliance with OSHA safety standards.

Q5: Can I integrate additional equipment like stackers or recoilers?
A5: Yes, the machine is compatible with a range of accessories, including stackers, remote PLC systems, and leveling systems.

Q6: How much space does this machine require?
A6: The machine's dimensions are 40 feet in length and 5 feet in width, so it requires sufficient space for installation and operation.

Q7: Is the machine customizable for specific profiles?
A7: Yes, the machine can be customized to produce additional profiles, depending on your manufacturing needs.

Setup and Installation

The machine comes with a detailed installation guide, and the manufacturer provides on-site support for setup. It requires a solid foundation and a standard industrial power supply. The 10,000 lb uncoiler with a coil car can also be seamlessly integrated during installation for efficient material handling.

Maintenance Requirements

Regular maintenance ensures long-term reliability and efficiency:

1. Daily Inspections: Check rollers, chains, and safety covers for wear and tear.
2. Lubrication: Ensure all moving parts are lubricated as per the manufacturer’s recommendations.
3. Software Updates: Keep the computer batching system updated for optimal performance.
4. Motor Servicing: Schedule periodic inspections and servicing of the heavy-duty motor.

This Midwest roll forming machine is an essential investment for manufacturers aiming to produce top-tier roofing profiles efficiently and cost-effectively. Its advanced features and robust design ensure long-term reliability, making it a preferred choice for the metal roofing industry in the USA.