Multi profile roller shutter door cold roll forming machine Florida

The Multi-Profile Roller Shutter Door Cold Roll Forming Machine is designed to produce high-quality roller shutter door panels in various profiles. It is a versatile and efficient machine suitable for commercial, residential, and industrial applications. With its ability to create multiple profiles, this machine caters to diverse market needs, making it a popular choice in Florida's construction and manufacturing industries.

The machine is equipped with advanced technology, ensuring precise forming, cutting, and punching processes. Its robust design and user-friendly interface make it ideal for both large-scale manufacturers and smaller businesses in the roller shutter industry.

Specifications

1. Roller Materials:
   • High-grade GCr15 steel with heat treatment.
   • Chrome-coated for durability and precision.
2. Frame Size:
   • Heavy-duty welded steel structure for stability.
   • Thickness: 16-20mm for enhanced rigidity.
3. Motors:
   • Main motor: 7.5 kW to 15 kW (customizable based on requirements).
   • Hydraulic cutting motor: 3 kW to 5.5 kW.
4. PLC Control System:
   • Brand: Mitsubishi or Siemens.
   • Multi-language interface (English, Spanish, etc.).
   • Easy programming for different profiles.
5. Machine Speed:
   • 10-15 meters per minute (standard).
   • Adjustable speed based on production requirements.
6. Cutting System:
   • Hydraulic cutting with high-precision steel blades.
   • Cut-to-length accuracy: ±1mm.
7. Punching and Notching:
   • Hydraulic or servo-driven punching system.
   • Customizable punching dies for various designs.
8. Safety Features:
   • Protective enclosures.
   • Emergency stop buttons.
   • Overload protection for motors.
9. Power Requirements:
   • Voltage: 380V, 50Hz, or customizable for the USA (e.g., 240V, 60Hz).
   • Total power consumption: ~20 kW.
10. Material Compatibility:
    • Aluminum, galvanized steel, and pre-painted steel.
    • Thickness range: 0.4mm to 1.2mm.
11. Additional Features:
    • Quick-change cassettes for multiple profiles.
    • Automatic stacking and packaging options.
    • Coil car and uncoiler system for seamless material feeding.

Optional Extras

• Remote PLC System: Allows real-time monitoring and control.
• Coil Handling Systems: Automated coil car tippers and hydraulic uncoilers.
• Stackers: Automated stacking systems for finished panels.
• Custom Profile Dies: Tailored to unique designs and specifications.

Market Relevance in Florida, USA

• Applications: The machine caters to Florida’s booming construction sector, producing roller shutters for hurricane protection, commercial security, and residential garages.
• Profile Demand: Florida’s climate and weather conditions drive demand for durable, weather-resistant roller shutters.
• Industries: Popular among real estate developers, contractors, and manufacturers in Florida.

Question and Answer Section

Q1: What makes this machine suitable for the Florida market?
A: The machine’s ability to produce hurricane-resistant roller shutters aligns with Florida’s building codes and weather challenges. It is versatile, catering to various profiles required in commercial and residential projects.

Q2: How customizable are the profiles?
A: The machine features quick-change cassettes, allowing users to switch between multiple profiles with minimal downtime. Dies can also be customized to specific designs.

Q3: Can the machine handle aluminum profiles?
A: Yes, the machine supports aluminum, galvanized steel, and pre-painted steel within a thickness range of 0.4mm to 1.2mm.

Q4: How is the machine installed and set up?
A: The setup includes delivery, installation, and training by expert technicians. The process typically involves assembling the machine, configuring the PLC system, and conducting trial runs.

Q5: What maintenance does the machine require?
A: Routine maintenance includes:

• Lubricating rollers and chains.
• Checking motor and hydraulic systems.
• Cleaning the machine after use to prevent material buildup.
• Inspecting and replacing worn-out dies or blades.

Q6: Is technical support available in Florida?
A: Yes, technical support, including remote troubleshooting and onsite service, is available to customers in Florida.

Q7: How does this machine ensure production efficiency?
A: The machine’s PLC control system, high-speed operation, and automated stacking and cutting features minimize manual intervention, ensuring consistent and efficient production.