Narrow Rib Metal Roof Deck roll forming machine USA

The Narrow Rib Metal Roof Deck Roll Forming Machine is a specialized industrial machine designed to manufacture narrow rib metal roof decking efficiently and precisely. This type of metal roof deck is widely used in commercial, industrial, and large-scale construction projects across the United States, providing strength, durability, and cost-effectiveness.

With a robust structure and advanced automation, this roll forming machine ensures high-speed production while maintaining the integrity of the deck profile. The machine meets American manufacturing standards, featuring a 480V 3-phase 60Hz power system, making it compatible with standard power supplies in the USA.

Applications of Narrow Rib Metal Roof Decking

• Commercial Buildings – Used as a structural base for various roofing applications.
• Industrial Facilities – Provides a durable roofing solution for factories and warehouses.
• High-Rise Construction – Commonly used in multi-story buildings for added strength and load-bearing capacity.
• Stadiums and Arenas – Essential in large-scale roofing projects requiring structural integrity.

Machine Specifications

Key Features of the Narrow Rib Metal Roof Deck Roll Forming Machine

1. Precision Forming System

• Equipped with 28 forming stations, ensuring high precision and uniform rib formation in every metal deck panel.
• Designed to handle 18g to 24g steel, which is ideal for structural metal decking applications.

2. Robust Power & Drive System

• Powered by a 32 HP motor, delivering consistent performance across various material thicknesses.
• The chain drive or gearbox system ensures smooth and reliable operation, reducing wear and tear.

3. Heavy-Duty Cutting Mechanism

• Features a hydraulic shear cutting system, ensuring clean and accurate cuts without deforming the profile.
• Provides precise cutting control for custom deck lengths, improving efficiency and reducing material waste.

4. Safety and Automation Features

• Optional safety covers available to enhance operator safety.
• Emergency stops (E-Stops) included to ensure compliance with OSHA and USA industry safety standards.

5. Machine Durability & Longevity

• Built with high-grade steel frame construction, ensuring a long service life.
• Designed for continuous high-speed operation, making it ideal for high-volume production in the USA market.

Installation and Setup in the USA

• Power Compatibility: The machine is designed for 480V, 3-phase, 60Hz power, making it suitable for the USA industrial grid.
• Machine Size & Space Requirements: With an 85ft footprint, a spacious production area is required for safe operation and material handling.
• Shipping & Delivery: The machine can be transported via flatbed trailers or special freight services due to its 20-ton weight.
• Training & Support: Local or remote training is available for USA buyers to ensure efficient machine operation.

Maintenance and Support

• Lubrication System: Regular lubrication of gearboxes, chains, and rollers is required for smooth operation.
• Hydraulic System Maintenance: Periodic fluid checks and pressure adjustments ensure optimal cutting performance.
• Roller and Tooling Care: Cleaning and inspection of rollers help prevent material defects and ensure consistent profile quality.
• Spare Parts Availability: Spare parts such as blades, rollers, motors, and gearboxes are readily available in the USA for quick replacement.

Frequently Asked Questions (FAQ)

Q1: What is the production speed of this roll forming machine?

A: The production speed depends on the material type and thickness but typically ranges from 30 to 50 feet per minute, ensuring high-efficiency output.

Q2: Can the machine handle galvanized steel and aluminum?

A: Yes, the machine is capable of processing galvanized steel, aluminum, and cold-rolled steel within the 18g - 24g range.

Q3: What type of cutting system does this machine use?

A: It uses a hydraulic shear cutting system, ensuring clean and precise cuts without burrs or material deformation.

Q4: Is this machine compliant with USA safety standards?

A: Yes, the machine includes E-Stops and optional safety covers, meeting OSHA safety requirements for roll forming equipment in the USA.

Q5: What power supply is required for this machine in the USA?

A: The machine operates on 480V, 3-phase, 60Hz, which is the standard industrial power supply in the USA.

Q6: Can this machine be customized for different deck profiles?

A: Yes, custom tooling and roll sets can be designed to produce various deck profiles according to specific project requirements.

Q7: What is the expected lead time for manufacturing and delivery?

A: Lead time varies, but typically it takes 8-12 weeks for manufacturing and 2-4 weeks for delivery within the USA.

Q8: What are the shipping and installation requirements?

A: The machine is shipped via heavy-duty freight transport and requires crane or forklift assistance for unloading. Installation takes 2-3 days, with on-site training available.

Q9: What are the advantages of narrow rib metal deck over standard roof decking?

A: Narrow rib metal decking provides better structural performance, improved load distribution, and increased durability compared to traditional roofing materials.

Q10: Is financing or leasing available for this machine in the USA?

A: Yes, financing and leasing options are available through various USA-based industrial equipment financing companies.

Conclusion

The Narrow Rib Metal Roof Deck Roll Forming Machine is a high-performance, precision-engineered solution for manufacturing structural metal roof decking in the USA. With its robust design, efficient power system, and advanced safety features, it is ideal for large-scale roofing projects in commercial and industrial sectors.