Palisade roll forming machine Namibia

Palisade fencing has become a preferred security solution in Namibia due to its strength, durability, and aesthetic appeal. A Palisade Roll Forming Machine is vital in manufacturing high-quality palisade panels efficiently, meeting the increasing demand for security fencing in residential, commercial, and industrial sectors.

Machine Description

A Palisade Roll Forming Machine is designed to manufacture palisade fencing profiles from metal coils. These machines are equipped with high-precision rollers and advanced controls to ensure consistent profile quality. They are ideal for mass production, offering flexibility for various designs, including D-section, W-section, and other custom profiles.

Key benefits of a Palisade Roll Forming Machine include:

• High Efficiency: Capable of producing large quantities of profiles in minimal time.
• Customizable Designs: Supports different palisade styles and sizes.
• Durability: Built with robust materials to withstand long-term industrial use.
• Cost-Effectiveness: Reduces material wastage and labor costs.

Specifications

Here are the typical specifications of a Palisade Roll Forming Machine:

• Roller Material: High-grade chromium steel for durability and precision.
• Frame Size: Rigid steel frame with vibration-resistant supports.
• Profile Width: Customizable; common widths range between 100mm to 300mm.
• Material Thickness: Works with 1.5mm to 3.0mm gauge steel.
• Material Type: Compatible with galvanized steel, stainless steel, and pre-painted steel.
• Feeding Width: Adjustable for different coil sizes.
• Cutting System: Hydraulic cutting with automatic length adjustment.
• Control System: PLC system with touchscreen interface for programming and operation.
• Speed: Production speed of 10-25 meters per minute, depending on profile complexity.
• Safety Features: Emergency stops, safety enclosures, and overload protection.
• Power Supply: Adaptable for Namibia's standard power grid (380V/50Hz or customized).
• Optional Extras:
  • Uncoilers and recoilers.
  • Automatic stacking systems.
  • Coil handling equipment.
  • Remote PLC operation and diagnostics.

Setup and Installation

The setup process includes:

1. Foundation Preparation: Ensuring a stable and level surface for machine installation.
2. Alignment: Proper alignment of the rollers and guides for accuracy.
3. Electrical Connections: Connecting to the power supply and testing circuits.
4. Trial Run: Running sample profiles to fine-tune settings.

Maintenance Requirements

To ensure optimal performance and longevity:

• Regularly lubricate rollers and moving parts.
• Inspect and clean cutting blades to maintain sharpness.
• Check and replace worn-out components, such as gears and belts.
• Update PLC software for new designs and profiles.

Applications in Namibia

The Palisade Roll Forming Machine is ideal for:

• Security fencing for homes, schools, and offices.
• Perimeter protection for industrial and agricultural properties.
• Decorative fencing for public spaces.

Namibian industries benefit from the machine's ability to cater to both standard and custom designs, enhancing security infrastructure across the country.

Question and Answer Section

Q1: What profiles can the machine produce?
A: The machine can manufacture various palisade fencing profiles, including D-section, W-section, and customized shapes.

Q2: Is the machine compatible with Namibian power supply standards?
A: Yes, the machine can be customized for Namibia’s 380V/50Hz power supply or other local specifications.

Q3: How long does it take to produce a standard palisade profile?
A: Production speed ranges between 10-25 meters per minute, depending on the profile complexity and material thickness.

Q4: Can it handle different materials like stainless steel and galvanized steel?
A: Yes, the machine is compatible with various materials, including stainless steel, galvanized steel, and pre-painted steel.

Q5: What is the warranty period for the machine?
A: Most manufacturers offer a 1-2 year warranty, covering major components like rollers, PLC systems, and motors.

Q6: Is technical support available in Namibia?
A: Many suppliers provide remote support, and some may offer on-site services in Namibia for installation, training, and troubleshooting.

Q7: Can the machine produce fencing with custom patterns or designs?
A: Yes, the machine can be programmed via its PLC system to produce customized designs.