Patio cover aluminum pan roof roll forming machines are essential for manufacturing high-quality aluminum pan profiles used in patio covers. These profiles are widely utilized in the construction of modern patio covers due to their durability, aesthetic appeal, and ease of installation. The USA market demands machines capable of meeting specific power requirements, precise production standards, and robust performance to cater to local preferences and regulatory standards.

Machine Description

The Patio Cover Aluminum Pan Roof Roll Forming Machine is engineered to produce precision aluminum panels efficiently. Designed for versatility and high output, the machine is ideal for businesses targeting the American market. With its compact footprint and advanced features, it delivers a seamless production experience.

Specifications

• Footprint: 30 ft x 5 ft x 4 ft
  A space-efficient design ensures ease of installation and operation in medium-sized production facilities.
• Drive System: Gearbox Drive / Chain Drive
  Offers durability and consistent performance with the option to customize based on production requirements.
• Cutting System: Flying Hydraulic Shear
  Enables precise and continuous cutting without interrupting production speed, ensuring clean edges and minimal material waste.
• Power Requirements: 240V, 3 Phase, 60 Hz
  Compatible with standard industrial power setups in the USA, reducing additional installation costs.
• Speed: 85 feet per minute (or more)
  High production speed ensures efficiency and the ability to meet large-scale production demands.
• Control System: Computer Controls with Readout in Inches
  Simplifies operation, improves accuracy, and caters to the USA's measurement preferences.
• Uncoiler: Manual Uncoiler
  Streamlined material feeding system for smoother operations.

Profile Specifications

The aluminum pan profiles produced by this machine are specifically designed for patio cover applications. Here are the details:

• Material: Aluminum
  Lightweight, corrosion-resistant, and durable.
• Profile Size: Customizable to customer requirements. Typical sizes range between 6 inches to 24 inches in width.
• Material Gauge:
  • Standard Thickness: 0.019 to 0.032 inches (19–32 gauge)
  • Optional Thickness: Can be adjusted to meet specific client needs.
• Surface Finish:
  • Smooth or embossed surface options.
  • Powder-coated or anodized finishes for added protection and visual appeal.
• Applications:
  • Patio covers
  • Carports
  • Sunrooms
  • Outdoor shelters

Key Features for the USA Market

1. Compliance with USA Standards:
   Built to adhere to local safety and quality regulations.
2. Energy Efficiency:
   Optimized for power usage to reduce operational costs.
3. Precision Controls:
   Ensures consistency in panel dimensions, critical for large-scale commercial projects.
4. Ease of Maintenance:
   Designed for minimal downtime with readily available spare parts.

Setup and Installation

The machine requires a foundation setup for optimal stability. Detailed installation guidance and technical support are provided, ensuring seamless integration into your facility.

Maintenance Tips

• Regularly check and lubricate the gear/chain drive system.
• Ensure hydraulic systems are maintained and free from leaks.
• Update and back up control system software periodically.
• Inspect and replace cutting blades and rollers as needed.

Frequently Asked Questions (FAQs)

Q1: What is the production capacity of this machine?
A: At 85 feet per minute, the machine can produce approximately 3,400 feet of aluminum panels in a 40-hour workweek.

Q2: Can the machine handle other materials apart from aluminum?
A: While it is optimized for aluminum, the machine can also process other lightweight metals like galvanized steel, depending on thickness.

Q3: What are the power supply requirements?
A: The machine requires a 240V, 3-phase, 60 Hz power supply, standard in industrial setups across the USA.

Q4: Is training provided with the machine?
A: Yes, we offer comprehensive training and user manuals for operators.

Q5: Can profiles be customized?
A: Yes, profile dimensions and designs can be tailored to specific customer requirements.

Q6: What is the lead time for delivery?
A: The lead time is typically 6–8 weeks, including customization and shipping.

Q7: What is included in the package?
A: The machine, manual uncoiler, hydraulic shear, control system, and operation manuals are included.

Why Choose This Machine for the USA Market?

1. Precision and Speed: Perfectly suited for high-demand environments with a speed of 85+ feet per minute.
2. Localized Support: Tailored to USA standards, with readily available technical support and spare parts.
3. Versatility: Capable of producing various profile designs and sizes for diverse applications.
4. Durability: Engineered with premium-grade materials for long-lasting performance.

Investing in this roll forming machine ensures your business can meet the increasing demand for patio cover aluminum panels while maintaining quality and profitability.