Patio cover roll forming machine USA

The patio cover roll forming machine is a specialized equipment designed for producing high-quality patio cover profiles tailored to the needs of the U.S. market. These machines are used in residential and commercial applications to create durable, aesthetically pleasing, and weather-resistant patio covers. Known for their efficiency, precision, and reliability, these machines are a staple in metal fabrication for the construction industry.

Machine Description

The patio cover roll forming machine is built to meet the specific requirements of the U.S. construction industry, offering seamless production capabilities for aluminum and steel profiles. This machine is ideal for creating structural patio covers that are not only functional but also visually appealing. Designed for high-speed, continuous production, it ensures cost-effective manufacturing without compromising quality.

Specifications

• Forming Speed: 70 - 80 feet per minute
• Machine Weight: 6 tons
• Machine Footprint: 33 feet x 4 feet
• Main Power: 240V, 3-phase, 60Hz
• Motor: 8 HP
• Gearbox: Chain Drive
• Number of Stations: 22
• Control System: Delta PLC with touchscreen interface
• Safety Features: Safety covers and emergency stops (E-Stops) for operational safety

Profiles Related to This Machine

The patio cover roll forming machine is capable of producing a variety of profiles used for patio covers, including:

1. Flat Patio Covers: Clean and minimalistic design for modern aesthetics.
2. W-Pan Profiles: Known for their strength and durability, ideal for heavy-duty applications.
3. Louvered Panels: Provides adjustable shading options, perfect for sun control.
4. Insulated Panels: Combines aesthetic appeal with thermal insulation properties.

Profile Specifications

• Material Options: Aluminum and steel
• Material Thickness (Gauge): 0.5mm - 1.2mm
• Widths: Up to 36 inches
• Finishes: Powder-coated, anodized, or painted finishes

Why Choose This Machine for the U.S. Market?

• Compliance with U.S. Standards: Operates on 240V, 3-phase, 60Hz power, common in U.S. manufacturing facilities.
• High Production Speed: Allows for efficient mass production, meeting the demands of the U.S. construction market.
• Precision Engineering: Ensures consistent quality and tight tolerances for every profile.
• User-Friendly Controls: Delta PLC system simplifies operation and reduces downtime.
• Compact Design: The 33ft x 4ft footprint ensures it fits in most U.S. workshops.

Setup and Installation

1. Site Preparation: Ensure a stable, level floor and adequate power supply (240V, 3-phase, 60Hz).
2. Machine Assembly: Delivered in pre-assembled modules, requiring minimal onsite assembly.
3. Testing and Calibration: Comprehensive testing to ensure profiles meet exact specifications.
4. Training: Operators receive training on machine usage and safety protocols.

Maintenance Requirements

• Daily Inspections: Check chain drive tension and clean the rollers.
• Lubrication: Regular lubrication of moving parts to prevent wear.
• Control System Updates: Periodic updates for the Delta PLC system.
• Safety Check: Test emergency stops and safety covers regularly.

Question and Answer Section

Q1: What materials can the machine handle?
The machine is designed to process aluminum and steel sheets with a thickness ranging from 0.5mm to 1.2mm.

Q2: Can the machine produce custom profiles?
Yes, the machine can be customized to produce specific profiles based on customer requirements.

Q3: Is this machine suitable for small-scale manufacturers?
Yes, its compact design and efficient production speed make it suitable for both small and large-scale manufacturers.

Q4: What safety features are included?
The machine includes safety covers and emergency stops to ensure operator safety during operation.

Q5: How long does it take to set up the machine?
Setup and installation typically take 2-3 days, depending on the site’s readiness and the availability of required utilities.

Conclusion

The patio cover roll forming machine for the U.S. market is a powerful, efficient, and reliable solution for manufacturers looking to produce high-quality patio cover profiles. With its advanced specifications and compliance with U.S. standards, it is the perfect choice for the construction industry. Whether for residential or commercial applications, this machine delivers exceptional value and performance.