Patio & pergola beam roll forming machine USA

Patio and pergola beam roll forming machines are essential for creating high-quality, durable beams used in outdoor structures like patios and pergolas. These machines are designed to provide precision, efficiency, and scalability for manufacturers in the United States, adhering to local standards and power supply requirements.

Machine Specifications

1. Forming Speed: 70 - 80 ft/min
2. Machine Weight: 6 tons
3. Machine Footprint: 33 ft x 4 ft
4. Main Power Supply: 240V, 3-phase, 60 Hz
5. Motor: 8 HP
6. Drive System: Chain Drive
7. Stations: 22 forming stations for precision and flexibility
8. Control System: Delta PLC for automation and accuracy
9. Safety Features:
   • Safety covers for critical moving parts
   • Emergency stop (E-Stops) buttons for enhanced operator safety

Machine Description

The patio and pergola beam roll forming machine is designed to produce structural steel profiles for patio and pergola applications. Its robust design, high-speed operation, and advanced control system make it ideal for manufacturers catering to the growing demand for durable outdoor structures in the USA.

This machine can process a wide range of steel materials, ensuring that the profiles meet local building standards and aesthetic preferences. Its chain drive system and Delta PLC ensure consistent operation with minimal downtime. The compact footprint makes it suitable for medium to large-scale operations without requiring extensive floor space.

Profile Description

Patio and pergola beam profiles created by this machine include:

1. Materials: Galvanized steel, aluminum, or coated steel
2. Sizes: Customizable beam widths and heights depending on customer needs
3. Material Gauge: Typically ranges between 14 to 20 gauge, depending on structural requirements
4. Applications:
   • Residential patios
   • Commercial pergolas
   • Outdoor recreational spaces

These profiles are designed to be lightweight yet strong, providing both durability and aesthetic appeal.

Features and Benefits

1. High Speed: Capable of producing 70-80 ft/min, enabling large-scale production.
2. Compact Design: Occupies minimal space (33 ft x 4 ft), ideal for USA workshops and factories.
3. Advanced Automation: Delta PLC ensures precision and reduces labor costs.
4. Safety First: Equipped with safety covers and E-stops for operator protection.
5. Versatile Applications: Customizable profiles for various designs and structural needs.

Setup and Installation

Setting up the patio and pergola beam roll forming machine involves:

1. Site Preparation: Ensure the workshop has a 240V, 3-phase, 60 Hz power supply and adequate space for the machine’s footprint.
2. Installation: Assemble the stations and connect the Delta PLC system.
3. Calibration: Test and calibrate the machine to meet specific profile dimensions and material requirements.
4. Operator Training: Provide training to ensure safe and efficient machine operation.

Maintenance Requirements

1. Daily: Inspect safety covers, E-stops, and lubrication points.
2. Monthly: Check the chain drive system, gearbox, and motor alignment.
3. Annually: Comprehensive inspection of the entire system, including control units and forming stations.

Questions and Answers

Q1: What materials can the machine process?

The machine can process galvanized steel, aluminum, and coated steel, making it versatile for various applications.

Q2: What is the power requirement for this machine?

It requires a 240V, 3-phase, 60 Hz power supply, which is standard in the USA.

Q3: How many profiles can the machine produce?

The machine can be customized to produce a wide range of patio and pergola beam profiles, depending on design and size requirements.

Q4: How long does it take to set up the machine?

Installation and calibration typically take 3-5 days, depending on the complexity of the setup and operator training.

Q5: What safety features are included?

The machine is equipped with safety covers and emergency stop buttons to ensure operator safety during operation.

Q6: Is technical support available in the USA?

Yes, technical support and spare parts are available to customers in the USA to ensure uninterrupted operation.

Conclusion

The Patio & Pergola Beam Roll Forming Machine is an excellent investment for manufacturers in the USA, providing efficiency, precision, and compliance with local standards. Its robust construction, advanced automation, and safety features make it a reliable choice for producing high-quality structural beams for outdoor applications.