Patio & pergola post roll forming machine USA

The patio and pergola post roll forming machine is a specialized equipment designed for manufacturing high-quality structural posts used in outdoor living spaces such as patios and pergolas. This machine is tailored to meet the requirements of the USA market, adhering to local power standards, safety regulations, and performance expectations.

This roll forming machine ensures precision, durability, and consistency in producing profiles suitable for both residential and commercial applications. It’s an ideal choice for manufacturers looking to expand their production capabilities in the patio and pergola industry.

Machine Specifications

1. Forming Speed: 70-80 feet per minute
2. Machine Weight: 6 tons
3. Machine Footprint: 33 ft (L) x 4 ft (W)
4. Main Power: 240V, 3-phase, 60 Hz
5. Motor: 8 HP
6. Gearbox: Chain Drive
7. Forming Stations: 22
8. Control System: Delta PLC system with user-friendly interface
9. Safety Features:
   • Full safety covers
   • Emergency Stop (E-Stop) buttons positioned strategically
10. Material Compatibility:
    • Steel, aluminum, and galvanized steel
    • Thickness range: 1.5mm - 3mm

Machine Description

The Patio & Pergola Post Roll Forming Machine is engineered to produce structural profiles with high accuracy. Its robust build ensures stable operation even at maximum speeds, and the chain-drive gearbox provides consistent power transmission to the forming rollers. The machine is equipped with 22 forming stations that deliver precise shaping of materials, resulting in a perfect finish with minimal waste.

The Delta PLC control system offers intuitive operation, making it easy to program and manage production runs. Designed for the USA market, the machine is compatible with 240V, 3-phase power supply at 60 Hz, ensuring seamless integration into local manufacturing setups.

Profiles Produced

This machine is capable of manufacturing a wide range of patio and pergola post profiles, such as:

• Square Posts: Commonly used for traditional pergolas and patios.
• Rectangular Posts: Ideal for modern and industrial designs.
• Decorative Posts: Profiles with intricate designs for aesthetic purposes.

Profile Specifications

• Material: Steel, aluminum, galvanized steel
• Sizes: 2” x 2” up to 6” x 6”
• Gauge Thickness: 1.5mm - 3mm
• Coating Options: Powder-coated or galvanized for corrosion resistance

Advantages for the USA Market

1. Compliance with USA Power Standards: Operates on 240V, 3-phase, 60 Hz power.
2. High Speed and Efficiency: Forming speed of up to 80 feet per minute.
3. Safety First: Full safety covers and emergency stop buttons ensure operator protection.
4. Durable and Compact: Built with high-grade materials and a compact footprint of 33 ft x 4 ft.

Setup and Installation

The machine comes with detailed installation instructions, and an on-site technician service can be provided upon request in the USA. The setup includes:

1. Positioning and leveling the machine.
2. Connecting the 240V power supply.
3. Configuring the Delta PLC control system.

Maintenance Requirements

Regular maintenance is essential to ensure long-term performance:

1. Lubricate the chain drive and forming rollers weekly.
2. Inspect the motor and gearbox monthly.
3. Clean and test the PLC system periodically.

Question and Answer Section

Q1: What types of materials can this machine process?
A1: It can process steel, aluminum, and galvanized steel with thicknesses ranging from 1.5mm to 3mm.

Q2: Can the machine produce custom profiles?
A2: Yes, the Delta PLC system allows for programming custom profiles, making it versatile for various design needs.

Q3: Is this machine suitable for large-scale production?
A3: Absolutely. With a forming speed of 70-80 feet per minute, it is designed for high-volume manufacturing.

Q4: What are the safety features of this machine?
A4: The machine is equipped with full safety covers and multiple emergency stop buttons to ensure operator safety.

Q5: How is the machine delivered and installed in the USA?
A5: The machine is shipped to your location with an optional on-site installation service available for USA customers.

Q6: What kind of support is available after purchase?
A6: We offer technical support, spare parts, and maintenance services tailored to the USA market.

This patio and pergola post roll forming machine is an excellent investment for manufacturers in the USA looking to produce premium profiles for outdoor structures. Its high performance, robust safety features, and compliance with local standards make it a reliable choice for boosting production efficiency.